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  ABCO Industries, Inc.   ABCO Industries  

ABCO Industries - Page 6

   

ABCO Industries

Payback

Repower

 

Alternative #1 Alternative #2 Alternative #3
Retube New Boiler (with conventional furnace) Repowering
Annual Cost
Refractory Maintenance $  50,000 $ 25,000 - 0 -
Pressure Part Maintenance $  30,000 $   5,000 $ 5,000
Lost Availability Cost
Refractory Related $ 200,000 $100,000 - 0 -
Pressure Part Related $   75,000 $     5,000 $ 5,000
Flue Gas Recirculation YES (10%) YES (5%) NO
FGR  Cost / Year $   20,000 $ 10,000 - 0 -
Total Annual Cost $ 375,000 $ 145,000 $10,000
 
Capital Investment
Retube $400,000 - 0 - - 0 -
Burner $100,000 $100,000 $100,000
New Fan for FGR & Primary Air $90,000 $90,000 - 0 -
New Boiler - 0 - $900,000 - 0 -
Repowered Boiler - 0 - - 0 - $600,000
A & E Cost - 0 - $350,000 - 0 -
Site Work - 0 - $650,000 - 0 -
Freight $10,000- $50,000 $10,000
Total Capital Investment $600,000 $2,140,000 $710,000
Estimated Life 10 Years 25 Years 25 Years
Net Present Value (10% cost of money) $2,900,000 $3,300,000 $790,000
Equivalent Annual Cost(10% cost of money) $ 470,000 / Year $ 380,000 / Year $87,000 / Year



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