| INSTALLATION Surface should be properly sloped to drain freely and eliminate the
ponding of water. The surface must be clean, dry and free of laitance, dirt, oil, grease
or other contamination. Acceptable methods of cleaning are vacuum shotblasting, sand
blasting, acid etching or mechanical grinding followed by the complete and through removal
of any residue.
If metal decking is used as a permanent form, the metal
must be vented. If the deck is cast over precast tees or slabs, control joints
should be placed directly over all joints. Surface shall have a steel trowel
followed by a fine hair broom finish.
New concrete must be in place for 28 days minimum. Curing
compounds must be of the self-dissipating type and be approved by the Carlisle
representative and be approved by the Carlisle representative. Old concrete
must be structurally sound. Spalled areas shall be filled. Loose or deteriorated
concrete shall be replaced. Abrade steel trowel finish by mechanical or chemical means. In
the event of existing coatings, contact Carlisle.
Refer to Carlisle DC series details for proper detailing of
cracks, drains, angle changes, parking bumpers, etc.
Saw cut cracks greater than 1/16" wide to 1/4"
wide by 1/4" deep. Grind off high spots, ridges and fins. Fill all low spots, voids,
rock pockets, excessively rough and spalled areas with approved non-shrink grout or epoxy
patching compound.
Clean joints and saw cut cracks. All moving cracks over
1/16" wide and all expansion joints less than1" wide shall be cleaned , primed,
fitted with a backing rod and caulked with CCW-102C or CCW-201 Sealant as recommended by
the data sheet. For larger joints, contact Carlisle representative. Tool sealant flush in
joints up to½" wide, slightly concave on wider joints.
Apply a 1"face, 45 degree cant of sealant at all angle
changes, including projections through the deck, walls, curbs, etc. Allow sealant to cure
thoroughly.
Any required integral flashings should be installed at this
time.
Mix primer and apply per instructions below to all areas to
receive a detail coat. Extend primer2" past area to receive detail coat to allow
primer tie-in during deck coating installation. Allow primer to dry 1 hour minimum, 8
hours maximum.
Apply a stripe coat of CCW-501-T Detail Coat, 30 mils
thick, 6" wide, centered over all sealant cants, sealed cracks, hairline cracks,
control joints, expansion joints (less than ½" wide) and cold joints. Allow the
strip coat to cure over night (16 hours minimum). Caution: ensure that
all sealant is thoroughly cured. Uncured sealant may affect the cure of the coating.
PRIMING: Stir each side separately to
ensure that no separation has occurred then mix all of Part A with all of Part B. Use a
mixing paddle in a slow speed electric drill motor. Avoid air entrapment. Mix 2 to 3
minutes until a homogenous blend is achieved. Wait 15 minutes before applying.
Apply primer at a rate of 300 square feet per gallon. Avoid
puddles or ponding the primer and do not apply primer over stripe coats.
Allow primer to dry for 1 hour minimum, 8 hours maximum.
Primer is sufficiently dry when it is somewhat tacky but will not transfer when touched.
In the event coating is not applied within the maximum time, reprime.
BASE COAT APPLICATION: Do not apply
coating over joints greater than ½" wide. Wipe stripe coats to remove any dust or
contamination. Apply CCW-501 in one uniform coat at the rate of one gallon minimum per 50
square feet or as needed in order to obtain a minimum thickness of 32 wet mils.
Backroll for even coverage. Allow the base membrane to cure 16 hours minimum at 75ºF.
INTERMEDIATE COAT APPLICATION: Apply
CCW-502 in one uniform coat at the rate of one gallon minimum per 100 square feet or as
needed in order to obtain a minimum thickness of 16 wet mils. Immediately broadcast
16 mesh silica sand into the wet CCW-502 at a rate of 10 to 12 lbs. per 100 sq. ft.
Backroll to encapsulate the sand. Allow to cure 16 hours minimum at 75ºF. Apply an
additional coat of CCW-502 at the rate of one gallon minimum per 120 square feet.
Uniformly broadcast 20 mesh sand over the surface at 15 to 25lbs. per 100 sq. ft.
TOP COAT APPLICATION: Apply CCW-503 in one
uniform coat at the rate of one gallon minimum per 100 square feet or as needed in order
to obtain a minimum thickness of 16 wet mils. Allow the CCW-503 to cure at least 48 hours
before opening the deck to traffic.
LIMITED WARRANTY
CARLISLE COATINGS AND WATERPROOFING INCORPORATED (CARLISLE)
warrants this product to be free of defects in workmanship and materials only at the time
of shipment from our factory. If any CARLISLE materials prove to contain manufacturing
defects that substantially affect their performance, CARLISLE will, at its option, replace
the material or refund the purchase price.
This limited warranty is the only warranty extended by
CARLISLE with respect to its materials. There are no other warranties, including the
implied warranties of merchantability and fitness for a particular purpose. CARLISLE
specifically disclaims liability for any incidental, consequential, or other damages,
including but not limited to, loss of profits or damages to a structure or its contents,
arising under any theory of law whatsoever.
The dollar value of CARLISLE'S liability and buyer's remedy
under this limited warranty shall not exceed the purchase price of the CARLISLE material
in question.
| Carlisle is a
trademark of Carlisle Corporation ©1998 Carlisle
Corporation
CCW-5123 1/98 pb |
 |
Carlisle Coatings
& Waterproofing Incorporated Subsidiary of Carlisle Corporation P.O. Box 1600, Sapulpa, OK 74067-1600.
Telephone: 1-800-338-8701
Website:www.carlisle-ccw.com |
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