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   Classic Designs  Modular Counter Top Manual  

Modular Counter Top Manual - Page 6

 

 

MODULAR COUNTER TOP MANUAL - page 6

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SINKS

There are many different ways to set a sink. The 3 most common methods are (1) Under mount solid surface, (2) Under mount stainless, or (3) Drop in.

I. Under mount Solid Surface:

STEP 1:
After completing STEP 3 in the fabrication section, select the cutout template desired and place onto the correct specified location to be mounted.

STEP 2:
To secure template, the use of clamps or hot glue will be needed. If tip outs are used remember to add to the depth. EK-5 and EK-6 sinks will not work with tip outs *in sink base cabinet.

STEP 3:
After template is secured, set up a router with a I" outside diameter collar and a 3/8" plunge bit. Follow the template in a clockwise direction when cutting.

STEP 4:
When cutout is complete, remove template and debris from area.

STEP 5:
Using your bowl under cutting bit, follow the edge of the cutout and remove what is needed to get a flat smooth seaming area. Usually not more than 1/8".

STEP 6:
Turn counter top over and level off any remaining high spots with a small grinder or router leveling system.

STEP 7:
Place sink into position and check fit. Some trimming of the sink lip flange may be required to insure a good fit. Always make sure to position the sink as square as possible.

STEP 8:
To keep the sink from moving when gluing into place, attach 4-6 small wood blocks on 2 comers opposite of each other with the use of hot glue. Make sure that all blocks are touching the sink.

STEP 9:
Once blocks are secure, gently remove sink and clean both the counter top and rim of sink as directed in STEP 4 of the fabrication guide.

 



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