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   Classic Designs  Modular Counter Top Manual  

Modular Counter Top Manual - Page 8

 

 

MODULAR COUNTER TOP MANUAL - page 8

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STEP 5:
Turn counter top over to its bottom side. Place sink on opening to check fit. Notice wherever the sink is sitting. Level this area within 1/16" of the under-cutting groove.

STEP 6:
Replace sink and line up evenly to the opening Remember all sides of the sink should have equal reveals.

STEP 7:
After the sink is correctly positioned, use a pencil to trace around the outer perimeter of the sink. This reference mark will indicate if any change occurred in the position while applying the stopping blocks.

STEP 8:
Apply 6 . 8 little wood blocks onto the counter top tightly against the sink perimeter, with the use of hot glue. Remove sink and clean area thoroughly.

STEP 9:
Set up clamping system. Remember I clamp or all-thread per drain,

STEP 10:
Use a caulking gun and 100% silicone, NO LATEX Latex does not expand and contract at the same rate as solid surface and does not give you the same flexibility as silicone. Apply a 1/4" x 1/4" continuous bead of silicone 1/2" back from inside edge of sink. Careful not to smear silicone or slide sink into position, This may cause a gap 'in the bonding area and may even separate over time. Always apply the sink in a straight down fashion, and clamp lightly.

STEP 11:
After clamping, cut some solid surface pieces about I" x 3" x 1/2". For stainless steel sinks, you need 2 - 3 per side. For thicker flanges, such as porcelain or cast iron, you need to double stack in an overlapping "z" formation. In other words, one against the sink flange and one overlapping (but touching) the flange. This will act as a back up and/or double support. To attach pieces to counter top, mix up 2 oz of glue for single layers, and 4 oz for double layers. Do not glue any pieces 'in the possible faucet area! This will cause a problem for the plumber later on. Now, pour half dollar size spots of glue onto the counter top, only where the piece is to be positioned. Place piece flatly onto the glue overlapping the flange of the stainless steel sink. For the thicker flange models, use the same spot of glue, but place the first piece against the flange. Then pour another spot on top of the first piece and apply the second piece overlapping the flange. Overlap all flanges on all sinks by no more than I", and try not to get any glue onto the sink itself Both of these tips will make it easier to remove the sink in the future for any reason.

STEP 12:
For heavy sink models, you should let silicone set up for almost 24 hours, while lighter models, 12 hours should suffice. The best advise for this type of application is to completely finish the counter top, then attach sink last.



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