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   Concrete Reinforcing Steel Institute  Engineering Information Program  

Engineering Information Program - June 1997 - Formwork Safety - Page 3

 

 

 

 

 


A strong part of the commitment to safety is continuous training programs for workers and supervisors. Inspection procedures should be implemented and used.


    Also, during the dismantling stage, rapid removal caused by carelessness can increase the likelihood of accidents through falling or shifting formwork. Incorrect and unsafe dismantling can damage the formwork causing unsafe conditions when the formwork used again.
    Damaged formwork is a constant problem on the job site. All formwork components must be inspected for damage. Nicks, bends, and wear can lead to problems and unsafe conditions when subjected to loads. The old adage that a chain is only as strong as the weakest link is relevant to formwork systems. Regardless of how a component sustains damage through misuse, abuse, accident, heat, or wear, that component should be scrapped.

Potential causes of formwork failures.
    • Insufficiently trained workers.
    • Shortcomings in supervision.
    • Unanticipated construction events.
    • Improper concrete placement.
    • Inadequate sub-base.
    • Insufficient bracing and lacing.
    • Improper shoring and reshoring.
    • Failure to account for vibration.
    • Ignorance of equipment requirements.
    • Premature formwork removal.
    • Improper stripping.
    • Damaged equipment.

DESIRABLE FORMWORK PRACTICES

    The preceding section highlights some common causes of formwork failure caused by unsafe formwork practices. Obviously, prevention is the best way to achieve safety. This definitely involves applying safe formwork techniques and practices.
    There are ways safety, quality, and economy can be improved.
    First and foremost, there must be a strong top/down commitment to safety. Safety must be constantly and sincerely practiced and preached. Workers can see through "do as I say" not "do as I do" actions.
    A strong part of the commitment to safety is continuous training programs. Formwork is only as safe as the worker makes it. Experienced supervisors are critical to achieving safety but they must be aware and trained in new methods and safety practices. Anyone can always learn something new and never know too much about safety.
    Inspection procedures should be implemented and used. Proper inspection assures safety.
    Bracing needs proper attention. The formwork has to be adequately braced so that all loads can be carried. When a bracing failure occurs it is only then that one realizes there was insufficient bracing. An unsafe environment will provide a chance for failure.
    During the loading phase of concrete placement, monitoring of the formwork is essential. Movement in the formwork caused by the concrete placement has to be detected before disaster occurs.
    The formwork removal process should be done orderly to avoid damaging the component parts. Undamaged formwork is safer and can be used longer, thereby reducing costs.
    Checklists should be developed to verify that all requirements have been examined. Even though an airplane pilot may have taken off thousands of times, he or she still uses a checklist prior to each flight to make sure nothing is overlooked. Safety is the reason for a checklist.

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