For formed soffits, ACI 318M-95 prescribes a tolerance of
minus 6 mm on concrete cover. Wire bar supports, for example, are manufactured to a height
tolerance of ± 1/8 in. which is equivalent to ± 3 mm.* If 20 mm of concrete cover is
specified for a formed soffit, an actual cover of 14 mm would be permitted by ACI 318M-95.
A wire bar support with a nominal % in. height could have an actual height of 19 minus 3
or 16 mm. The bar support's actual height of 16 mm would be satisfactory. Similarly, if
the specified concrete cover for a formed soffit is 40 mm, an actual concrete cover of 34
mm would be acceptable under ACI 318M-95. A wire bar support with a nominal 1-1/2 in.
height could have an actual height of 38 minus 3 or 35 mm. The bar support's actual height
of 35 mm would be satisfactory.
The minimum concrete cover of 70 mm for concrete cast
against the ground is about 1/4 in. less than the minimum concrete cover required in the
inch-pound ACI Building Code and ACI 301 Specifications. CRSI recommends using 75 mm of
concrete cover for metric construction projects.
IMPLEMENTING THE USE OF SOFT METRIC
REBARS IN CONSTRUCTION PROJECTS
The downstream effect of the rebar producing mills' initiative
to manufacture soft metric bars deserves special attention in this report. Mills will be
shipping soft metric bars to Rebar Fabricators. In turn, the Rebar Fabricators will be
furnishing soft metric bars for construction projects. All other parties involved in the
design and construction process will be impacted, viz., the Architect/Engineer, and the
Reinforcing Steel Placing Subcontractor ("the Placer").** The degree or level of
challenge in implementing the use of soft metric bars in a particular construction project
will depend on which units were used in the structural design of the project.
* CRSI Manual of
Standard Practice, 26th Ed., 1997.
** In some Western States, the Rebar Fabricator and the
Placer are the same party.
Figure 2 Hook Details for
ASTM Standard Metric Rebars

ALL GRADES OF STEEL
D = Finished inside bend diameter
db =
Nominal bar diameter
Min. D = 6 db for #10 through #25
Min. D = 8 db for #29, #32 and #36
Min. D = 10 db for #43 and #57
RECOMMENDED
END HOOKS, ALL GRADES OF STEEL
| BAR
SIZE |
D |
180°
HOOKS |
90° HOOKS |
| A or G |
J |
A or G |
#10
#13
#16
#19 |
60
80
95
115 |
125
150
175
200 |
80
105
130
155 |
150
200
250
300 |
#22
#25
#29
#32 |
135
155
240
275 |
250
275
375
425 |
180
205
300
335 |
375
425
475
550 |
#36
#43
#57 |
305
465
610 |
475
675
925 |
375
550
725 |
600
775
1050 |
NOTE: All dimensions are in millimeters (mm).

STIRRUP HOOKS (Tie Bends Similar)
| BAR
SIZE |
D |
90° |
135° |
| A or G |
A or G |
H* |
#10
#13
#16 |
40
50
65 |
105
115
155 |
105
115
140 |
65
80
95 |
#19
#22
#25 |
115
135
155 |
305
355
410 |
205
230
270 |
115
135
155 |
*H dimension is approximate.
NOTE: All dimensions are in millimeters (mm).

SEISMIC STIRRUP / TIE
| BAR
SIZE |
135°
SEISMIC HOOK |
| D |
A or G |
H* |
#10
#13
#16 |
40
50
65 |
110
115
140 |
80
80
95 |
#19
#22
#25 |
115
135
155 |
205
230
270 |
115
135
155 |
*H dimension is approximate.
NOTE: All dimensions are in millimeters (mm).