Homepage  
Search
find:
search for:
   
 
Site Navigation
News / Publications
Jobs
Service
   Add this page to Google Bookmarks
   Add this page to Mister Wong
   Add this page to del.icio.us
 
   Johns Manville  Commerical Industrial Roofing Systems\Products  

Products - Page 9

 

 

jmlogo.jpg (11366 bytes) Products

Roof Insulations
Submittal Data Sheets


Fesco® Board Roof Insulation

prod11a.gif (47569 bytes)

Description

Fesco Board is a homogenous insulation board, composed of expanded perlite, blended with selected binders and fibers. The expanded perlite contains air cells which provide superior insulating efficiency. The top surface of the board is sealed with a special TopLoc® coating to prevent excessive absorption of asphalt during the installation process. Fesco Board meets the physical requirements of ASTM C 728.

Use

Fesco Board Roof Insulation is intended for use as a low thermal roof insulation board and general purpose cover board for use over closed cell foam insulation boards in BUR, modified bitumen and some single ply roofing systems. Fesco Board can be installed using hot asphalt or mechanical fasteners. It has been rated in numerous Factory Mutual Class 1A-60, 1A-90 and 1A-180 fire and wind-resistant systems and is also approved for use in specific Underwriters Laboratories, Inc. Class A constructions and Roof/Ceiling hourly fire-rated (P design) assemblies. Fesco Board has been successfully used in a wide variety of roofing applications for over forty years. Material will have UL labels, only when requested on the order.

Advantages

  • Resists damage from construction and maintenance
  • Excellent substrate for most roofing membranes
  • Dimensionally stable
  • Excellent fire resistance
  • TopLoc coating ensures proper membrane adhesion
  • Minimum recycled content of 25% by weight

Typical Physical Properties

  Values Test
Method
Water Absorption, % by

Volume – 2 hrs

1.5 max ASTM C 209
Compression Resistance**
5% Consolidation–psi 30 (207 kPa) ASTM C 165

10% Consolidation–psi

40 (276 kPa)
Laminar Strength–psi 7 (48 kPa) ASTM C 209
Flexural Strength–psi 65 (448 kPa) ASTM C 203
Product Density–pcf 9 (144 kg/m3) ASTM C 209
Linear Expansion 0.5% max. ASTM C 209

For Use Over Metal Decks
The minimum thicknesses of Fesco Board Roof Insulation over metal decks are as follows:

Width of Rib Opening Up to 1" Maximum (25 mm) Up to 13/4" Maximum (44 mm) Up to 21/2" Maximum (64 mm)

Thickness of
Insulation (Minimum) 3/4" (19 mm) 1" (25 mm) 1½"(38 mm)

Avoid concentrating loads on insulation. Minimum bearing on flat surface: 2" (51 mm).

Fesco is not recommended where temperatures are maintained in excess of 200°F (93°C).

Thermal Performance

Thickness C-Value (Conductance) R-Value (Resistance)
in mm BTU/(hr-ft2-°F) W/m2-°C (hr-ft2-°F)/BTU m2-°C/W

3/4 19 0.48 2.73 2.08 .37
1 25 0.36 2.04 2.78 .49
38 0.24 1.36 4.17 .74
2 51 0.18 1.02 5.56 .98

Sizes

Fesco Board is available in 2' x 4' (0.61 m x 1.22 m) and 4' x 4' (1.22 m x 1.22 m) sizes. Other thicknesses available upon request.

Refer to the Material Safety Data Sheet and Product Label prior to using this product. For an identical copy of this data sheet ask for RS-5010.


½" Retro-Fit® Board

prod11b.gif (46183 bytes)

Description

½" Retro-Fit Board is a high density board made of expanded perlite and cellulosic fibers. The top surface is sealed with TopLoc® coating to ensure good attachment in bituminous applications.  ½" Retro-Fit Board meets the physical requirements of ASTM C 728.

Use

½" Retro-Fit Board is a perlite-based utility board for use as a divorcing layer in reroofing, and in new construction as a top layer in multi-layer insulation systems. It serves as an upgrade for wood fiber utility roofing products. It may be applied with hot asphalt or mechanical fasteners. It is not recommended for use directly over steel decks.  ½" Retro-Fit Board has been rated in numerous Factory Mutual fire and wind-resistant systems and is also approved for use in specific Underwriters Laboratories, Inc. Class A constructions.

Advantages

  • Excellent strength and handleability
  • Good dimensional stability
  • Expanded perlite composition
  • Stable "R"-value
  • Minimum recycled content of 35% by weight

Typical Physical Properties

  Values Test
Method
Water Absorption, % by

Volume – 2 hrs

3.5 max ASTM C 209
Compression Resistance**

5% Consolidation–psi

35 (241 kPa) ASTM C 165

10% Consolidation–psi

50 (345 kPa)
Laminar Strength–psi 4.9 (33.8 kPa) ASTM C 209
Flexural Strength–psi 60 (414 kPa) ASTM C 203
Product Density–pcf 11-14
(176-224 kg/m
3)
ASTM C 209
Linear Expansion 0.5% max. ASTM D 1037

Thermal Performance

Thickness (nom.) C-Value
(Conductance)
R-Value (Resistance)
in mm BTU/(hr-ft2-°F) W/m2-°C (hr-ft2-°F)/BTU m2-°C/W

½ 13 0.76 4.3 1.32 .23

Sizes

½" Retro-Fit Board is available in 2' x 4' (0.61 m x 1.22 m), 4' x 4' (1.22 m x 1.22 m) or 4' x 8' (1.22 m x 2.44 m) boards.

Refer to the Material Safety Data Sheet and Product Label prior to using this product. For an identical copy of this data sheet ask for RS-5047.


Nord Board™ Roof Insulation

prod11c.gif (40828 bytes)

Description

Nord Board Roof Insulation is a rigid insulation board, composed of expanded perlite and cellulosic fibers. The top surface is coated with a modified APP asphalt coating and polyolefin film which allows for the direct application of heat-welded APP or PAO membrane products.

Use

Nord Board Roof Insulation is intended for use as a low thermal roof insulation board and general purpose cover board for use over closed cell foam insulation boards in APP membrane roofing systems. It is usually mechanically fastened, but can be adhered with hot asphalt in certain applications. Nord Board is suitable for new construction over wood and concrete decks. It is ideal for reroofing applications over smooth or gravel surfaced roofs. Since an APP (Atactic Polypropylene) or PAO (Polyalphaolefin) membrane can be directly applied to Nord Board, the base sheet requirement can be eliminated and labor time reduced.  There are numerous Factory Mutual fire and wind-resistant systems and specific Underwriters Laboratories, Inc. Class A constructions approved with Nord Board.

Advantages

  • Can eliminate the need for base sheet application in hot asphalt
  • Good dimensional stability
  • Excellent strength and handleability
  • Resists damage from construction and maintenance
  • Stable "R"-value
  • Minimum recycled content 35% by weight for ½" (13 mm)
  • Minimum recycled content 25% by weight for 3/4" (19 mm) and 1" (25 mm)

Typical Physical Properties

½" Thick
(13 mm)
3/4" & 1" Thick
(19 & 25 mm)

Water Absorption (ASTM C 209)
% by Volume – 2 hrs 3.5 max 1.5 max
Compression Resistance (ASTM C 165)
5% Consolidation psi 35 30
(kPa) (241) (207)
10% Consolidation psi 50 40
(kPa) (345) (276)
Laminar Tensile Strength (ASTM C 209)
psi 4.9 7
(kPa) (34) (48)
Flexural Strength (ASTM C 203)
  psi 60 65
(kPa) (414) (448)
Product Density (ASTM C 209)
pcf 11-14 9 min.
(kg/m3) (176-224) (144)
Linear Expansion
(ASTM C 209) % max 0.5 0.5

For Use Over Metal Decks 1

The minimum thicknesses of Nord Board Roof Insulation over metal decks are as follows:

Width of Rib Opening Up to 1" Maximum (25 mm) Up to 13/4" Maximum (44 mm)

Thickness of
Insulation (Minimum) 3/4" (19 mm) 1" (25 mm)

1 For use directly over metal decks, minimum 3/4" (19 mm) thickness Nord Board must be used.   ½" (13 mm) Nord Board may be used over other approved foam plastic insulation boards in metal deck applications.

Thermal Performance

Thickness* C-Value
(Conductance)
R-Value (Resistance)
in mm BTU/(hr-ft2-°F) W/m2-°C (hr-ft2-°F)/BTU m2-°C/W

½ 13 0.76 4.35 1.32 0.23
3/4 19 0.48 2.73 2.08 .37
1 25 0.36 2.04 2.78 .49

Sizes

Nord Board is available in 4' x 4' (1.22 m x 1.22 m) board size.

Refer to the Material Safety Data Sheet and Product Label prior to using this product. For an identical copy of this data sheet ask for RS-5016.


Fiber Glass™ Roof Insulation

prod11d.gif (60288 bytes)

Description

Fiber Glass Roof Insulation is a rigid roof insulation board composed of inorganic glass fibers, bonded by a resinous binder. The board is top surfaced with asphalt, a fiber glass scrim reinforcement and kraft paper to provide a tough, impact-resistant surface for the roofing membrane. Fiber Glass Roof Insulation meets the substantive physical property requirements of ASTM C 726, except for compressive strengths on products with 1" (25 mm) or greater thickness.

Use

Fiber Glass Roof Insulation is intended for use as a rigid thermal roof insulation in BUR and modified bitumen roofing systems. It is also intended for use as a utility cover board over closed cell foam roof insulation boards. Fiber Glass Roof Insulation has been rated in numerous Factory Mutual Class 1A-60 and 1A-90 fire and wind-resistant systems and is also classified by Underwriters Laboratories, Inc. as an approved roof insulation in specific Class A constructions and Roof/Ceiling hourly fire-rated (P design) assemblies.

Advantages

  • Tough, impact-resistant surface
  • Resists deterioration, warping, buckling and shrinking
  • Excellent substrate for roofing membranes
  • Conforms to minor deck and membrane irregularities
  • Stable "R"-value

Typical Physical Properties

Values Test Method

Compressive Strength
25% Deformation 12 psi (83 kPa) ASTM C 165
Tensile Strength 100 psf (4788 Pa) ASTM C 209
(Perpendicular to Board)
Break Load (min.) 20 lbf. (89 N) ASTM C 203
Water Absorption 10% ASTM C 209

(% Vol. max.)

Flame Spread 20* ASTM E 84
Smoke Undeveloped 20* ASTM E 84

For Use Over Metal Decks

The minimum thicknesses of Fiber Glass Roof Insulation over metal decks are as follows:

Width of Rib Opening Up to 2½" Maximum (64 mm) Up to 3" Maximum (76 mm)

Thickness of
Insulation (Minimum) 3/4" (19 mm) 11/16" (27 mm)

* Unsurfaced board.

Fiber Glass Roof Insulation is not recommended where temperatures are maintained in excess of 200°F (93°C).

Thermal Performance

Thickness* C-Value
(Conductance)
R-Value (Resistance)
in mm BTU/(hr-ft2-°F) W/m2-°C (hr-ft2-°F)/BTU m2-°C/W

¼ 19 0.36 2.04 2.78 0.49
15/16 24 0.27 1.53 3.70 0.65
11/16 27 .024 1.36 4.17 0.74
15/8 41 0.15 0.85 6.67 1.18
2 51 .0125 0.71 8.00 1.41
57 0.11 0.62 9.09 1.61
3 76 0.08 0.45 12.50 2.22

Sizes

Fiber Glass Roof Insulation is available in board sizes 48" x 48" (1.22 m x 1.22 m) and 48" x 96" (1.22 m x 2.44 m).

Refer to the Material Safety Data Sheet and Product Label prior to using this product. For an identical copy of this data sheet ask for RS-5048.


E’NRG’Y 2™

prod11e.gif (36344 bytes)

Description

E’NRG’Y 2 is a rigid roof insulation board composed of a closed cell polyisocyanurate foam core bonded in the foaming process to universal fiber glass reinforced facers.  E’NRG’Y 2 meets the physical property requirements of ASTM C 1289 and Federal Specification HH-I-1972/Gen and HH-I-1972/2.  E’NRG’Y 2 specialty products are also available as tapered panels, pre-cut miters and pre-cut crickets.

Use

E’NRG’Y 2 provides high thermal insulation value over metal, nailable, and non-nailable roof decks in built-up, modified bitumen and single ply membrane roofing systems. It may be applied using hot bitumen, cold adhesives or mechanical fasteners. The universal facer on the top and bottom side provide a suitable surface for mechanical attachment to a structural deck as well as a suitable surface to apply hot asphalt or cold adhesives. E’NRG’Y 2 has been rated in Factory Mutual 1A-60 and 1A-90 fire and wind-resistant systems for BUR, modified bitumen and single ply systems in specific constructions. It has been classified by Underwriters Laboratories, Inc. as an approved roof insulation in many Class A roof constructions and Roof/Ceiling hourly fire-rated assemblies, and is classified by Underwriters Laboratories Canada.

JM also supports NRCA Bulletin #9 in recommending that a cover board of Fesco Board, Fiber Glass Roof Insulation or ½" Retro-Fit Board be installed over foam insulations in hot membrane systems.

Advantages

  • High thermal efficiency
  • Universal facer that is compatible with BUR, modified bitumen and single ply membrane systems
  • Complies with EPA requirements
  • Meets Clean Air Act Amendments of 1990

Typical Physical Properties

  Values Test
Method
Water Absorption, % by

Volume – 2 hrs

1.0 max ASTM C 209
Dimensional Stability Change: 7 days @ 158°F (70°C), 90-100% RH
Lengthwise <2% ASTM D 2126
Crosswise <2%
Compression Resistance**

10% Consolidation–psi

20 (138 kPa) nom. ASTM D 1621
Moisture Vapor

Transmission***

<1 perm ASTM E 96
(57.5 ng(Pa-s-m2)
Flame Spread*** 25 max ASTM E 84
Service Temperature -100 to 200°F
(-73° to 93°C)

*Also available in 25 psi (172 kPa).   **Foam core only.

For Use Over Metal Decks
The minimum thicknesses of E’NRG’Y 2 insulation over metal decks are as follows:

Width of Rib Opening Up to 25/8" (67 mm) Up to 33/8" (86 mm) Up to 43/8"
(111 mm)

Thickness of
Insulation
(Minimum)
1.0" (25 mm) 1.2" (30 mm) 1.3"(33 mm)

Sizes

E’NRG’Y 2 is available in 4' x 4' (1.22 m x 1.22 m) or 4' x 8' (1.22 m x 2.44 m) boards (other sizes available by special request) and in thicknesses of 1.0" (25 mm) to 4.0" (102 mm).

Thermal Performance

Thickness (nom.) C-Value
(Conductance)
R-Value (Resistance)
in mm BTU/(hr-ft2-°F) W/m2-°C (hr-ft2-°F)/BTU m2-°C/W

1.0 25 .167 .95 6.0 1.05
1.2 30 .14 .79 7.1 1.26
1.3 33 .12 .68 8.3 1.47
1.4 36 .11 .62 9.1 1.60
1.5 38 .10 .57 10.0 1.76
1.6 41 .09 .51 11.1 1.96
1.8 46 .08 .45 12.5 2.20
2.0 51 .07 .40 14.3 2.52
2.3 58 .06 .34 16.7 2.94
2.5 64 .054 .31 18.6 3.27
2.7 69 .05 .28 20.0 3.52
3.0 76 .046 .26 22.0 3.83
3.2 81 .043 .24 23.4 4.10
3.4 86 .04 .23 25.0 4.40
3.8 97 .036 .20 28.0 4.89
4.0 102 .033 .19 30.0 5.34

The thermal values of E’NRG’Y 2 were determined in accordance with PIMA Technical Bulletin 101 and ASTM C 1289.

Recent investigations have indicated that reduction in foam thermal performance will continue to occur after the PIMA six-month conditioning period. The ultimate R-value of these products will depend on individual installation circumstances.  When calculating the anticipated thermal performance over the expected life of these products, JM suggests the use of an R-value of 5.56 per inch of foam thickness (0.98 m2- °C/W).

Refer to the Material Safety Data Sheet and Product Label prior to using this product. For an identical copy of this data sheet ask for RS-5039.


Fesco® Foam Roof Insulation

prod11f.gif (38917 bytes)

Description

Fesco Foam is a rigid roof insulation board composed of a closed cell polyisocyanurate foam core bonded in the foaming process to Fesco Laminator Board on one side and a universal fiber glass reinforced facer on the other. Fesco Laminator Board is an expanded perlite mineral aggregate board.  Fesco Foam meets the physical property requirements of ASTM C 1289 and Federal Specification HH-I-1972/Gen and HH-I-1972/3. Fesco Foam specialty products are also available as tapered panels, pre-cut miters and pre-cut crickets.

Use

Fesco Foam is designed for use as a high thermal roof insulation board over metal, nailable, and non-nailable roof decks in BUR, modified bitumen and certain single ply roofing systems. It can be installed using hot asphalt, cold adhesives or mechanical fasteners.  Fesco Foam has been rated in numerous Factory Mutual Class 1A-60 and 1A-90 fire and wind-resistant systems, is classified by Underwriters Laboratories Inc. as an approved roof insulation in specific Class A constructions and Roof/Ceiling hourly fire-rated assemblies, and is classified by Underwriters Laboratories Canada.  JM also supports NRCA Bulletin #9 in recommending that a cover board of Fesco, Fiber Glass Roof Insulation or ½" Retro-Fit Board be installed over foam insulations in hot membrane systems.

Advantages

  • High thermal efficiency
  • Excellent mopping surface
  • Resists indentation and crushing
  • Easy to handle
  • Complies with EPA requirements and meets Clean Air Act Amendments of 1990
  • Fesco Laminator Board contains 25% minimum recycled content

Typical Physical Properties

  Values Test
Method
Water Absorption, % by

Volume – 2 hrs

1.5 max ASTM C 209
Dimensional Stability Change: 7 days @ 158°F (70°C), 90-100% RH
Lengthwise <2% ASTM D 2126
Crosswise <2%
Compression Resistance**

10% Consolidation–psi

20 (138 kPa) nom. ASTM D 1621
Laminar Tensile Strength
psi (kPa) 4 (28) ASTM C 209
Moisture Vapor

Transmission**

<1 perm ASTM E 96
(57.5 ng(Pa-s-m2)
Flame Spread** 25 max ASTM E 84
Service Temperature -100 to 200°F
(-73° to 93°C)

*Also available in 25 psi (172 kPa). **Foam core only.

For Use Over Metal Decks
The minimum thickness of Fesco Foam Roof Insulation over metal decks is as follows:

Width of Rib Opening Up to 43/8" (Max.)
(117 mm)

Thickness of
Insulation
(Minimum)
1.5"(38 mm)

Sizes

Fesco Foam is available in 4' x 4' (1.22 m x 1.22 m) or 4' x 8' (1.22 m x 2.44 m) boards and thicknesses of 1½" (38 mm) to 4.0" (102 mm).
Fesco Foam is available with ½" (13 mm) perlite. It is also available with
3/4" (19 mm) perlite as a special product request.

Thermal Performance

Thickness (nom.) C-Value
(Conductance)
R-Value (Resistance)
in mm BTU/(hr-ft2-°F) W/m2-°C (hr-ft2-°F)/BTU m2-°C/W

1.5 38 .135 .77 7.4 1.30
1.8 46 .103 .58 9.7 1.71
2.0 51 .088 .50 11.4 2.00
2.3 58 .072 .41 13.9 2.45
2.5 64 .064 .36 15.7 2.76
2.6 66 .060 .34 16.5 2.90
2.8 71 .055 .31 18.1 3.19
3.0 76 .052 .29 19.4 3.41
3.5 89 .043 .24 23.4 4.12
3.7 94 .040 .23 24.8 4.36
4.0 102 .037 .21 27.2 4.79

The thermal values of Fesco Foam were determined in accordance with PIMA Technical Bulletin 101 and ASTM C 1289.

Recent investigations have indicated that reduction in foam thermal performance will continue to occur after the PIMA six-month conditioning period. The ultimate R-value of these products will depend on individual installation circumstances.

When calculating the anticipated thermal performance over the expected life of these products, JM suggests the use of an R-value of 5.56 per inch of foam thickness (0.98 m2 - °C/W).

Refer to the Material Safety Data Sheet and Product Label prior to using this product. For an identical copy of this data sheet ask for RS-5029.


Nailboard™

prod11g.gif (25616 bytes)

Description

Nailboard is a rigid roof insulation board composed of a closed cell polyisocyanurate foam core bonded in the foaming process to either 7/16" (11 mm) or 5/8" (16 mm) oriented strand board (OSB) on one side and a universal fiber glass reinforced facer on the other.  Nailboard meets the physical property requirements of ASTM C 1289 and Federal Specification HH-I-1972/Gen and HH-I-1972/2.

Use

Nailboard is designed for use as an insulation/nailbase underlayment for a variety of roofing systems and sidewall applications.  Nailboard can be used in new construction, reroofing and residing projects on commercial, industrial and residential buildings. Nailboard made with 7/16" (11 mm) OSB is used in metal roof systems.   Nailboard with 5/8" (16 mm) OSB is used for tile and slate roof systems.

Factory Mutual Approved roof insulation screws (with 2" [51 mm] plates for UL 90 wind uplift rated systems) are used to secure Nailboard to the roof deck. Fastener type and size are determined by the type of roof deck. Nailboard is approved for Class 1-60 and 1-90 assemblies with BUR and single ply membrane systems.  Nailboard is classified for use in specific Underwriters Laboratories, Inc. Class A constructions, Roof/Ceiling hourly fire-rated assemblies, and insulated metal deck assemblies. Nailboard is also classified by Underwriters Laboratories Canada.

Advantages

  • High thermal efficiency
  • Strong nailable base
  • Nailboard incorporates APA Rated Exposure 1 OSB
  • Every Nailboard incorporates a seamless sheet of OSB, which eliminates potential splitting of the panel during roof loading or handling
  • The OSB incorporated in Nailboard is factory routed 1/8" (3 mm) on all four sides to allow for required spacing of the OSB sheathing while maintaining the integrity of the insulation system
  • Complies with EPA requirements and meets Clean Air Act Amendments of 1990

Typical Physical Properties

  Values Test
Method
Water Absorption, % by

Volume – 2 hrs

1.0 max ASTM C 209
Dimensional Stability Change: 7 days @ 158°F (70°C), 90-100% RH
Lengthwise <2% ASTM D 2126
Crosswise <2%
Compression Resistance**

10% Consolidation–psi (kPa)

20 (138 kPa) nom. ASTM D 1621
Moisture Vapor

Transmission**

<1 perm ASTM E 96
(57.5 ng(Pa-s-m2)
Flame Spread** 25 max ASTM E 84
Service Temperature -100 to 200°F
(-73° to 93°C)

*Also available in 25 psi (172 kPa). **Foam core only.

For Use Over Metal Decks
The minimum thickness of Nailboard insulation over metal decks isas follows:

Width of Rib Opening Up to 45/8"
(117 mm)

Thickness of
Insulation
(Minimum)
1.5"(38 mm)

Sizes

Nailboard is available in standard 47½" x 95½" (1.21 m x 2.43 m) panels and in thicknesses of 1.5" (38 mm) to 4.0" (102 mm).

Thermal Performance
(Includes
7/16" [11 mm] OSB)

Thickness (nom.) C-Value
(Conductance)
R-Value (Resistance) Weight
in mm BTU/(hr-ft2-°F) W/m2-°C (hr-ft2-°F)/BTU m2-°C/W lbs./sq.ft. kg/m2
1.5 38 .137 .78