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   Johns Manville  Commerical Industrial Roofing Systems\Roof Decks  

Roof Decks - Page 3

 

 

jmlogo.jpg (11366 bytes) ROOF DECKS

4.3.7 Standing water can increase the load on structural decks. If the water stands for long periods, algae or other vegetation may form. A continuously wet or moist environment can also attract undesirable insects or vermin. This can damage the roof membrane and create a possible hazard to health. Vegetation and debris will clog drains so that even more water ponds, which in winter can freeze and block water from entering the drain. As more water accumulates, the deck may deflect, increasing ponding of water. This has been known to cause collapse of the roof deck.

4.3.8 JM will not be responsible for any damage caused to the roofing system or the structure and contents due to ponding water. JM cannot be held responsible for determining if a roof deck will pond water or will drain properly, either before or after application.

4.3.9 JM recommends that roofing contractors and designers use the following guidelines to assure adequate drainage of the roofing system:

A. Provide maximum number and size drains practical for the roof area, and locate the drains at low areas in the roof system.
B. Design raised edges and gravel stops by incorporating tapered edge strips at the perimeters when internal drains are employed.
C. Install drains in sumps to assure drains are below the roof level, or taper the deck or roof insulation to eliminate ponded water at drain locations.
D. Drain outlets should have proper strainers to prevent debris from clogging carry-off pipes. Strainers must be maintained to prevent blocking.
E. Provide scuppers secured to wood nailers and flashed into the roofing system when interior drains are not used.
F. Follow the recommendations of local plumbing and building codes for number and size of drains and carry off pipes.
G. Drains should be located in every area of the roof, preferably not more than 75' (22.9 m) apart, with no leader or carry-off pipe less than 3" (76 mm) in diameter. It is recommended that two drains minimum be installed on any roof area as a safety factor;  if one should cease to function, the second drain will be available to prevent excessive build-up of water. Roof areas surrounded by parapets must have through-wall scuppers to allow for overflow in the event drains become blocked.

4.3.10 JM manufactures the JM Flex-I-Drain which may be used in original installations as well as retrofit projects to provide adequate drainage. Details are included in Section 8 of the current JM Commercial/Industrial Roofing Systems Manual. Flex-I-Drains can be included in a JM Roofing Systems Guarantee when installed according to published specifications.

4.3.11 JM offers RetroDrains designed specifically for use when reroofing an existing roof system with existing roof drains. They are installed in the new system with sleeves designed to tie into the existing drains. For information, see Section 10 of the current JM Commerical/Industrial Roofing Systems Manual.

4.4 Expansion Joints

4.4.1 Every designer of a building must consider the reasonably anticipated movement of the structure in his design, and compensate for it by placing construction and expansion joints in the structure. The decision as to the use and location of expansion joints is the professional responsibility of the designer and structural engineer. Only the design professionals are familiar with all the factors involved in structural design.

4.4.2 JM offers the following suggestions where expansion joints may be employed:

A. Whenever roof deck materials change or deck materials of a similar type change in direction (i.e., steel deck changing direction or interfacing with a dissimilar deck material).
B. Whenever roof structures change in direction, such as, "T", "H", "L", and "U" shaped buildings.
C. At each building expansion joint or expansion joint in roof deck material, the roof should have a corresponding expansion joint.
D. If the length or width of a section of unbroken roof area exceeds 200' (61 m) an expansion joint or roof divider should be installed near the center of each direction, at points not over 200' (61 m) apart.
E. Whenever an addition is made to an existing structure.
F. When seismic movement is anticipated.

4.4.3 Expand-O-Flash expansion joint covers can be included in the Roofing System Guarantee if installed in accordance with JM instructions.

4.5 Steel Decks

4.5.1 Today, steel decks are the most common substrate for commercial/ industrial roofing systems and can provide an excellent base for built-up, modified bitumen and single ply roofing systems, when properly specified and installed.

4.5.2 Factory Mutual Research Corporation’s Loss Prevention Data Sheet 1-28, 1-29 and the Factory Mutual Research Corporation Approval Guide contain comprehensive and specific information concerning the design and use of this deck system and roofing systems used above this deck. To be eligible for a JM Roofing System Guarantee, all requirements contained in these three documents must be met.

4.5.3 In conjunction with, or in addition to, the Factory Mutual Research Corporation 1-28 and 1-29 requirements, the following guidelines must also be followed to qualify for a JM Roofing System Guarantee:

A. Steel deck must be minimum 22 gauge (0.76 mm) and, at a minimum, have a shop coat of priming paint. Galvanized steel deck is recommended.
B. Steel deck units should be welded or, preferably, mechanically fastened to the structural frame, with a minimum of weld holes. Side laps should be fastened with sheet metal screws on not over 3'-0" (0.91 m) centers.
C. Individual deck units should be flat and without large dents, buckles, or holes. Individual deck pieces should not be more than 1/4 " (6 mm) out of plane with one another.
D. Deck openings exceeding 12" x 12" (305 mm x 305 mm) should be reinforced, and wood nailers of the same thickness as the proposed insulation installed, or prefabricated curbs installed, which provide nailing facilities for flashing.
E. A salt preservative-treated wood nailer must be installed at all roof edges, gables, or curbs, equal in thickness to the proposed insulation and tapered edge strip.

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