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   Stonecoat  New Design Flexibility in Stone  

Stonecoat Application Instructions - Page 5

 

 

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Stonecoat Application Instructions         Revised 2/13/98 - Page - 3

3.03 Application

A.)  Base Coat

1.  Prepare surface. Surface must be dry and free from surface flaws or indents which will be visible after the application of the main coat
2.  Stir to a smooth consistency. Maximum dilution is 2% with water.
3.  Apply using brush, roller or spray.
4.  Apply at 56 Degrees Fahrenheit when the temperature will remain at that level or above for two hours
5. Allow at least 8 hours drying prior to Main Coat application

B.)  Main Coat

1.  Mix with 1/2" drill mixer for 1.5 to 2 minutes at 400 to 500 rpm.
2.  Apply with circular motion perpendicular to surface. Compressor pressure should be between 88 and 147 psi. Keep sprayer 12 to 16 inches from surface and use a stable and constant motion.
3.  Allow to dry for 24 hours at 70 degrees F. Damp or colder weather may require longer drying time
4.  Pull tape must be promptly removed.
5.  It is recommended that a test sample be prepared for architect / owner approval prior to beginning work.
6.  Main Coat may be applied to horizontal, vertical or sloped surfaces but it should not be used as a waterproof coating in place of roofing material.
7.    Apply at 56 Degrees Fahrenheit when the temperature will remain at that level or above for two hours. Allow 24 hours drying time at above 50 degrees Fahrenheit prior to top coat application
8. Optimum thickness:

SI = 0.04 to 0.06 inch with the heavier application in areas of extreme weathering

SE =  0.04 to 0. 12 inch with the heavier application in areas of extreme weathering. Thicker applications may be made to cover surface flaws.

9.  SB (coarse) main coat is applied by two hopper guns working simultaneously on small adjacent areas. One gun shoots the color (other SE or SI ) and the other gun shoots the heavy aggregate This application requires skill and the operators should practice on a test area to obtain consistency.

10. A very light hand sanding, in areas where people may come into contact with the surface, is recommended to remove possible sharp granite edges prior to the application of the top coat.

C.)  Top Coat

1.  Stir to a smooth consistency
2.  Stir to a smooth consistency. Maximum dilution is 2% with water.
3.  Apply over main coat with brush, spray or roller. Spray recommended for coarse and medium texture main coats
4.  Apply at 56 Degrees Fahrenheit when the temperature will remain at that level or above for two hours

 

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