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   Trane Company (The)  Horizon Absorption Series  

Horizon Absorption Series - Page 38

 

 

Mechanical Specifications

 

General

Unit shall be a complete double effect steam or hot water fired absorption chiller package built in an ISO 9001 environment. The chiller shall consist of a high temperature generator, low temperature generator/condenser section, evaporator/absorber section, controls, pumps, heat exchangers, and steam control valve. All units shall be of hermetic design, factory assembled and leak tested prior to shipment. Units shall be capable of being separated and shipped disassembled for rigging purposes or clearance limitations. The control panel, energy valve, and sensors shall be factory installed. The unit is painted prior to shipping with two coats of a water base air dry primer. The standard method of shipment shall be by truck from the USA.

Low Temperature Generator/ Condenser-Evaporator/Absorber

The shell material shall be carbon steel. Low temperature generator and absorber tube material shall be cupronickel. Condenser tubes shall be copper. Tubes shall be mechanically rolled into the tubesheets and replaceable from either end. Condenser, evaporator and absorber tube supports shall be fixed. The low temperature generator shall have fixed and floating tube supports to allow for even tube expansion. Spray systems shall be replaceable from end of unit without sacrificing the hermetic integrity of the unit.

Standard design working pressure for the water boxes shall be 150 psig. All tube bundles shall be tested at 150 percent of design working pressure. All waterboxes, except the second-stage generator, shall have gasketed removable covers for access. Marine type waterboxes shall be provided on the condenser and absorber section. Water connections shall be provided with either Victaulic or raised-face flanged connections.

Heat Exchangers

Three welded hermetic plate solution heat exchangers shall be provided to improve unit performance. Heat exchanger surfaces shall be 300 series stainless steel.

Pumps

Solution and refrigerant with minimum 50,000 hour design life shall be circulated by means of four hermetic, single stage centrifugal pumps. The pump impeller shall be cast iron with a steel shaft. The motor bearings shall be lubricated and the motor cooled by the fluid that is pumped. An adjustable frequency drive shall be provided on the low temperature generator pump and absorber spray pump to provide solution control.

Purge

The purge system shall include a collection chamber in the absorber section, an eductor for moving non-condensables to the condenser, a Purifier purge to collect the non-condensables in an external storage tank, and vacuum pump for removal of the non-condensables. The purge shall operate automatically to remove non-condensables from the unit during periods of chiller operation and shutdown. Logging of purge information shall be provided via the unit control panel.

High Temperature Generator

The shell shall be carbon steel. Tube sheets are steel and all generator tubes shall be constructed of stainless steel. The high temperature generator shall have fixed and floating tube supports to allow for even tube expansion. The steam side of the generator shall be designed and stamped for 150 psi ASME construction. Unit high temperature generator shall include a rupture disk which is sized to meet ANSI/ASHRAE B 15. The unit shall include a factory mounted and wired energy control valve.

Unit Options

Unit options shall include:

• 300 psi waterboxes

• Marine-style waterboxes on the evaporator

• Industrial package - special tubing, lithium bromide filter

• Disassembled unit

• Factory supplied insulation

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