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   Trane Company (The)  20 - 80 Ton Self Contained Air Conditioners  

20-80 Ton Self-Contained Air Conditioners - Page 10

 

 

Application and Design Information (cont.)  

Allow approximately 3 inches of space for the discharge connection. The amount of flexible material used should be about twice the width of the gap to adequately absorb any vibration. Be sure the canvas is kept loose after installation.

Piping Connections

In general, rubber isolator connectors are recommended for condenser piping to prevent vibration transmission to the building plumbing. The Trane unit is internally isolated and may not require this additional expense. However, do not forget to design in proper system vibration isolation to prevent vibration transmission from the building plumbing to the unit. Also be sure the drain line is properly isolated.

Electrical Connections

Flexible conduit improves the ease of installation but is not required because the Trane unit is internally isolated. This also protects the unit from vibration originating outside the unit.

Condenser Water Piping And Component Recommendations Piping Location And Arrangement

Provide at least 24 inches of clearance between the piping and the unit for service. Place the risers away from the side of the unit if possible. Be sure to allow sufficient space for valves and unions between the piping and the self-contained unit.

Condenser piping should be laid out in reverse returns to help balance the system. This is accomplished by equalizing the length of supply and return pipes.

Multi-story buildings may use a direct return system with balancing valves at each floor. All heat exchangers and most tower piping should be installed below the sump operating water level in order to prevent overflow at unit and/or system shutdown.

Recommended Pump Location

Pump location is preferred downstream of the cooling tower and upstream of the self-contained unit. This provides smoother and more stable unit operation.

When the tower and pump are both roof mounted, be sure to provide the necessary net positive suction head to prevent cavitation. The tower can be raised or the pump can be submerged in a sump to provide the positive suction.

A standby pump is recommended to avoid a complete system shutdown in the event of an on-line pump failure.

Several partial capacity pumps or variable speed pumps may be used. Review the economics of these alternate pumping options.

Strainers And Water Treatment

Water strainers located at the inlet to each unit are an absolute must. Be sure to specify a water basket strainer to avoid incorrect application of a steam strainer.

Untreated or poorly treated water may result in equipment damage. Consult a water treatment specialist for treatment recommendations.

Isolation Valves

Install isolation valves at each unit before the strainer and after the condenser. This allows periodic servicing of the unit or strainer with the remainder of the units still in operation.

Pressure Gauges

Install pressure gauges on the inlet and outlet of the self-contained unit. A 3-inch face diameter gauge is recommended with the operating point close to the midpoint reading of the gauge.

Thermometers

Thermometers are recommended on the inlet and outlet of the condenser water lines to each unit. The recommended temperature range for the thermometer is 40 to 140 degrees Fahrenheit. A 2-degree temperature increment is recommended.

Drains

The unit condensate drain must have a trap to offset the pressure differential that exists when the fan is operating. The Trane unit provides a factory installed internally trapped drain.

The low point of the floor of the mechanical equipment should have a drain for collection of water from cleaning operations.

Condensing Pressure Control Valve

In many cases a condensing pressure control valve is required for cold condensing water applications. THE CONDENSING PRESSURE CONTROL VALVE IS NOT REQUIRED WHEN USING A WATERSIDE ECONOMIZER FROM TRANE.

If you do not have a Trane waterside economizer, when using city or cold tower water (i.e. water below 55 F), install a condensing pressure control valve. Other operating conditions such as low water pressure may also require a valve.

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