architecture - engineering - construction
U.S. Plastic Lumber Ltd.
Carefree Decking System
Carefree Decking System Page - 6
Carefree Decking System

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Carefree Deck Plans |
HANDRAIL INSTALLATIONS

Figure A
Do not run the custom rail cap continuously beyond the 4 x 4 post. Do
not exceed 48" between 4 x 4 post.
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Figure B
The above view illustrates the correct assembly method. Views S, T,
U, & V reveal the expansion & contraction clip installation.
(View "W & X" top circle)
(View "Y & Z" bottom circle)
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Figure C
Proper Stair Rail Assembly Views Y & Z
reveal the expansion & contraction clip installation.

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VIEW S
Clip may be attached between
the Custom Rail Cap and
Custom rail trim molding.
(pre-drilling (2) holes in ½" trim
1st) |
VIEW T
Clip may be attached on the
bottom of ½" x 2½" Custom
Trim Molding |

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VIEW U
Clip may be flipped as shown
to reduce the gap distance |
VIEW V
Clip may be mounded as shown
above but some of the clip may be
exposed. |

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VIEW W
Stair Rails are normally shorter
in length causing minimal
expansion and contraction
problems. By drilling & counter
sinking the screws in the 4 x 4
post, the rail system can be
fastened prior to the deck rail
assembly as shown in views W,
X, Y & Z (or you may use a
pre-bend rail clip shown above) |
VIEW X
Note:
As shown in views "S" & "T" the
clip may be sandwich between
the Custom Rail Cap & The
Custom trim Molding with
following alterations; With a
wood rasp you must file out the
area where the clip meets the
butt end of the Custom Rail
Cap. This will reduce a potential
expansion & contraction gap of
¼" to a more attractive 1/8" |
