SECTION 09200
LATH AND PLASTER
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Use this guide specification to specify lath and
plaster systems
by U. S. Gypsum Co. for construction of partitions,
furring,
ceilings, soffits and related assemblies. Review
a copy of USG
publication SA-920 before editing specification.
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PART 1 - GENERAL
1.01 GENERAL DOCUMENTS:
General and Supplementary Conditions of Contract
as well as
Drawings and general provisions of Contract and Division
1
Specification section, apply to work of this section.
1.02 DESCRIPTION OF WORK:
Extent of lath and plaster work is shown on drawings
and
schedules. Types of work included are:
Preparation of masonry an monolithic concrete.
Framing for partitions, ceilings, furring, etc.
Metal lath, gypsum lath, and related components.
Full coat gypsum plaster.
Coordinate with all trades required to install work
on or
into work of this section.
Related Work Specified Elsewhere
Painting - Section 09900
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Do not use polyvinyl acetate primers or paints with
lime-gauging
or lime-containing plaster finishes.
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Insulation - Section 07200
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THERMAFIBER Brand Sound Attenuation fire blankets
are usually
installed as part of this section. Exterior wall
insulation in
conjunction with Z-Furring Channels can also be installed
as part
of this section.
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Hollow Metal Doors and Frames - Section 08100
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Include additional related sections as pertinent.
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1.03 QUALITY ASSURANCE:
Standards:
ASTM C-28 Standard Specification for Gypsum Plasters
ASTM C-35 Standard Specification for Inorganic
Aggregates in Gypsum Plaster
ASTM C-37 Standard Specification Gypsum Lath
ASTM C-61 Standard Specification for Gypsum Keene's
Cement
ASTM C-206 Standard Specification for Finishing
Hydrated Lime
ASTM C-631 Standard Specification for Bonding
Compounds for Interior Plastering.
ASTM C-641 Standard Specification for Zinc-Coated
(Galvanized) Carbon Steel Wire.
ASTM C-645 Standard Specification for Non-Load
(Axial)
Bearing Steel Studs, Runners (Track), and
Rigid Furring Channels for Screw
Application of Gypsum Board.
ASTM C-754 Standard Specification for Installation
of
Steel Framing Members to Receive Screw-
Attached Gypsum Board, Backing Board, or
Water-Resistant Backing Board.
ASTM C-841 Standard Specification for Installation
of
Interior Lathing and Furring.
ASTM C-842 Standard Specification for Application
of
Interior Gypsum Plaster
ASTM C-1002 Standard Specification for Steel Drill
Screws for the Application of Gypsum Board.
ASTM C-847 Standard Specification for Metal Lath
Fire-Resistance Rating: Where fire resistance rating
is
required, provide materials and installation which
are
identical with those of applicable assemblies tested
per
ASTM E119 by fire testing laboratories acceptable
to
authorities having jurisdiction.
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If mock-up is required identify location at the site,
size
required and if special tests will be conducted relative
to same
(e.g. sound tests).
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Unit Responsibility: Obtain lath and plaster materials
from
a single manufacturer to ensure consistency in quality
of
performance and appearance.
1.04 SUBMITTALS:
Product Data: Submit manufacturer's product specifications
and installation instructions for systems used.
Certificates: Submit certification of compliance
with fire
and sound requirements indicated.
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Copies of actual fire and sound test reports can
be specified for
submittal.
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Samples: Furnish one standard sample of each linear
or
continuous product, one standard hand sample of sheet
product, and one sample of all other components required
for
project.
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Delete "Samples" paragraph if none required.
Include requirement for shop drawings if necessary.
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1.05 DELIVERY, STORAGE AND HANDLING:
Handling: Handle materials to avoid damage.
Delivery: Deliver materials to the jobsite in original
unopened packages, containers, or bundles bearing
the brand
name and manufacturer's identification.
Storage: Store materials in dry locations with adequate
ventilation, free from water, and in such a manner
to permit
easy access for inspection and handling. Remove
damaged or
deteriorated materials from the site.
1.06 PROJECT CONDITIONS:
Protect adjacent work of other trades from moisture
damage,
soiling, physical distress, etc.
In cold weather, all glazing shall be completed and
the
building heated to minimum of 55F. before gypsum
base and
lath installation. Temperature of building shall
be
maintained in uniform range above 55F. for an adequate
period prior to application of plaster, while plastering
is
being done, and until plaster is dry. When required
heat
shall be supplied by ( ). Heat shall be well distributed
in
all areas, with deflection or protective screens
used to
prevent concentrated or irregular heat on plaster
near
source.
Ventilation shall be provided to properly dry plaster
during
and subsequent to its application.
PART 2 - PRODUCTS
2.01 MANUFACTURER:
Subject to compliance with requirements, provide
lath,
plaster, and all related components, as manufactured
or
supplied by United States Gypsum Co.
2.02 MATERIALS:
A. Steel Studs and Runners - UNIMAST:
(158ST25) (158CR25) (212ST25) (212CR25) (358ST25)
(358CR25) (400ST25) (400CR25) (600ST25) (600CR25)
(212ST22) (212CR22) (358ST22) (358CR22) (400ST22)
(400CR22) (600ST22) (600CR22) (212ST20) (358ST20)
(358CR20) (400ST20) (400CR20) (600ST20) (362SJ20)
(40SJ20)
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Additional studs available in SJ series for increased
height
conditions
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B. Metal Furring Materials:
(Unimast Metal Furring Channels and Clips)
(Unimast Adjustable Wall-Furring Brackets)
(Unimast Cold-Rolled Channels [3/4"][1-1/2"])
(SHEETROCK Z-Furring Channels)
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For cold-rolled channels specify standard painted
or galvanized
coating
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C. Utility Angles: Nominal 2"x2"x24ga.,
corrosion
resistant steel, lengths as required.
D. Hanger Wire: Galvanized, 8-ga.
Tie Wire: Galvanized, 18-ga.
E. Corner Bead: - Unimast - (1-A Expanded) (Double
X)
F. Casing Beads: - Unimast - (#66 Expanded Flange
[1/2"][5/8"][3/4"][7/8"][1"][1-1/4"])(#66
Short Flange
[1/2"][3/4"][7/8"])(galv.)(zinc)
G. Control Joint: (SHEETROCK Zinc Control Joint
[#50][#75][#100]) (Unimast Double-V Expansion Joint
[1/2"][3/4"]) (galv.)(zinc)
H. Screws:
SIZE: (3/8")(7/16")(1/2")(1")(1-1/4")(1-1/2")
(1-5/8")(2")(2-1/4")(2-1/2")(3")
Style: (framing - Type [S][S-12]) (drywall - Type
S)
(self-drilling - Type S-12) (laminating - Type G)
Head: (bugle)(pan)(trim)(pancake)(low-profile)(mod.
truss)
Coating: (reg.)(corrosion-resistant)
I. Insulation: THERMAFIBER Sound Attenuation Fire
Blankets (1")(1-1/2")(2")(3")
thick,
(16")(24")(25") wide
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Specify insulation required for exterior walls for
use with Z-
Furring Channels if to be installed under this Section
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J. Reinforcement: - Unimast - (Cornerite) (Striplath)
K. Lath Attachment Clip: BRIDJOINT B-1 Field Clip
L. ROCKLATH Plaster Base (3/8"x16"x48")
(1/2"x16"x48")
(3/8"x16"x96") (FIRECODE)
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Check with local U.S. Gypsum Co. representative for
availability
in particular markets.
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M. Metal Lath - Unimast:
*(Junior Diamond Mesh [1.75#][2.5#][3.4#])
*(Self-Furring Diamond Mesh [2.5#][3.4#][Paper-
Backed - Grade B or D])
*(4-Mesh Z-Rib Lath [2.75#][3.4#])
*(3/8" Riblath [3.4#])
*(Ptd.)(Galv.)
N. Basecoat Plaster:
(RED TOP Gypsum Plaster)
(RED TOP Wood Fiber Plaster)
(RED TOP Two Purpose Plaster)
(STRUCTO-BASE Gypsum Plaster)
(STRUCTO-LITE Gypsum Plaster)
O. Aggregate: (sand) (perlite). Sand for float
finishes
shall be graded (white) silica sand passing a (30
mesh)
(20 mesh) screen.
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Select sand passing through 30 mesh screen for finest
float
finish.
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P. Finish Lime: Type S (IVORY) (SNOWDRIFT)
Q. Gauging Plaster: (RED TOP Gauging) (CHAMPION
Gauging) (STAR Gauging) (STRUCTO-GAUGE Gauging)
(RED
TOP Keenes Cement)
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RED TOP, CHAMPION, and STAR Gauging Plasters are
available in
"Quality" (aggregated) formulation for
smooth trowel finish over
lightweight aggregate basecoats.
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R. Grout: RED TOP Gypsum Plaster
S. Water: Potable without impurities that affect
the
setting of gypsum.
T. Bonding Compound: ASTM C-631
U. Acoustical Sealant: SHEETROCK Brand Acoustical
Sealant
PART 3 EXECUTION:
3.01 PARTITION INSTALLATION:
3.01.1 Stud System Erection:
Attach steel runners at floor and ceiling to structural
elements with suitable fasteners located 2"
from each
end and spaced 24" o.c. max. To suspended ceilings,
use toggle bolts or hollow wall anchors spaced 16"
o.c. max.
Position studs vertically, with open side facing
in
same direction, engaging floor and ceiling runners,
spaced (24" o.c.)(16" o.c.)(as shown on
drawings).Place
studs in direct contact with all door frame jambs,
abutting partitions, partition corners and existing
construction elements. Where studs are installed
directly against exterior walls install asphalt felt
strips between studs and wall surface.
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24- inch stud spacing acceptable with 1/2" ROCKLATH
Plaster Base.
End joints of 1/2" ROCKLATH Plaster Base must
occur over stud
flanges and be secured to studs with screws.
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Anchor all studs for shelf-walls and those adjacent
to
door and window frames, partition intersections,
corners and free-standing furring to floor and ceiling
runners with metal-lock fastener tool or screws.
Securely anchor studs to jamb and head anchors of
door
or borrowed-light frames by bolt or screw attachment.
Over metal door and borrowed-light frames, place
a
horizontal cut-to-length section of runner, with
a web-
flange bend at each end, and secure to strut studs
with
two screws in each bent web. Position a cut-to-length
studs as necessary over door frame header.
3.01.3 ROCKLATH Plaster Base Installation:
Apply 3/8" ROCKLATH Plaster Base perpendicular
to
studs, bottom course first, with face out. Position
all ends between studs. Fit ends and edges closely,
but not forced together. Stagger joints in succeeding
courses of lath. Secure 3/8" lath to studs with
1" type
S screws, 2 per stud, approximately 2-inches from
lath
edges; fasten lath ends with B-1 BRIDJOINT Clips
at
top, center and bottom of each end joint. Secure
1/2"
lath to studs with 1" type S screws, 3 per stud,
position lath ends over studs and secure with screws,
with joints staggered in succeeding courses.
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For fire rated assemblies, UL Design U-488 (1-hr.),
UL Design
U-484 (2-hr.) space screws 8" o.c. ROCKLATH
FIRECODE Plaster
Base required for Design U-488. For 20 gauge studs
type S-12
screws are recommended.
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3.01.4 Sound Attenuation Fire Blanket Installation:
Install THERMAFIBER Sound Attenuation Fire Blankets
after ROCKLATH Plaster Base is applied to one side
of
studs. Fasten to the back of the ROCKLATH Plaster
Base
using five 9/16" long staples driven through
paper
reinforcement strips. Three-inch thick blankets are
friction-fit; insulation equal to or 1/2" less
than
stud width may be friction fit.
Creased THERMAFIBER Sound Attenuation Fire Blankets
-
Insert 25" wide blankets in the stud cavity
by bowing slightly. After inserting make a vertical
cut in blanket about 1-inch deep on a centerline
between the studs with a sharp utility knife.
3.01.5 Metal Lath Application:
Place 3.4#/s.y. self-furring diamond mesh lath
with
long dimension perpendicular to studs and over
previously applied ROCKLATH Plaster Base. Secure
metal
lath to steel studs with 1-1/4" screws spaced
8" o.c.
Ends shall be lapped 1" and staggered in adjacent
courses and sides lapped 1/2".
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Above application of metal lath is required for two-hour
partition, UL Design U-484.
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3.02 CHASE WALL ERECTION:
3.02.1 Steel Stud System:
Align two parallel rows of floor and ceiling runners
spaced apart as shown on drawings. Attach to concrete
slabs with concrete stub nails or power-driven anchors
24" o.c.; to suspended ceilings with toggle
bolts or
hollow wall anchors 16" o.c.
Position studs vertically in runners (16")
(24") o.c.
with flanges in same direction, and with studs on
opposite sides of chase directly across from each
other.
Place cross bracing made of gypsum base, minimum
12"
high by chase wall width, between rows of studs and
attach to stud webs with six 1" type S screws
per
brace. Space braces 48" o.c. vertically.
Bracing of 2-1/2" steel studs may be used
in place of
gypsum panels. Anchor web at each end of steel brace
to stud web with two 3/8" pan head screws.
When chase
wall studs are not opposite install steel stud cross
braces 24" o.c. horizontally and securely anchor
each
end to a continuous horizontal 2-1/2" runner
screw-
attached to chase wall studs within the cavity
Install ROCKLATH Plaster Base per 3.01.4.
3.02.2 Channel Stud/Metal Lath System:
Secure two rows of 3/4" cold-rolled channel
studs
vertically to floor and ceiling structure with
appropriate fasteners, and spaced 16" o.c.
Install
horizontal 3/4" cold-rolled channel braces (at
mid-
point [to 9'-0"])(at third points [to 13'-6"])
securely
wire-tied to the back flange of each vertical channel
with 18-ga. tie wire. Connect between horizontal
braces with 3/4" cold-rolled channel brackets
spaced
30" o.c.
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Add other partition systems, e.g. solid Metal Lath/Plaster,
as
required per project
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Install Metal Lath with long dimension across supports
and with end joints staggered in adjacent rows.
Lap
ends of lath 1" at supports; lap side joints
at least
1/2". Secure lath to furring channels with
18-ga. tie
wire. Between supports, wire tie side laps together
at
intervals not exceeding 9-inches.
3.03 CEILING INSTALLATION:
3.03.1 Grillage Erection:
Space 8-ga. hanger wires 48" o.c. along carrying
channels and within 6" of ends of carrying channel
run.
In concrete, anchor hangers by attachment to
reinforcing steel, by loops embedded at least 2",
or by
approved inserts. For steel construction wrap hanger
around or through beams or joists. Do not fasten
hangers to steel roof decks.
Install 1-1/2" carrying channels (48")
(36") o.c. and
within 6" of walls, positioned for proper ceiling
height. Level and secure with hanger wire saddle-tied
along channel. Provide 1" clearance between
runners
and abutting walls. At channel splices interlock
flanges, overlap ends 12" and secure each end
with
double-strand 18-ga. tie wire.
Erect (3/4" cold-rolled furring channels)(metal
furring
channels) at right angles to 1-1/2" carrying
channels.
Space furring (13-1/2")(16")(19")(24")
o.c. and within
6" of walls; secure to furring channels by wire-tieing
with double-strand 18-ga. wire. At splices nest
furring channels 8" and securely wire-tie each
end with
double-strand 18-ga. wire.
At light troffers or any openings that interrupt
the
carrying or furring channels, install necessary
reinforcing to insure lateral stability of grillage.
3.03.2 Lath Installation:
ROCKLATH Plaster Base Installation:
Apply ROCKLATH Plaster Base perpendicular to metal
furring channels and fasten with 1" type S screws.
Position all ends between furring channels. Fit
ends
and edges closely, but not forced together; stagger
end
joints in succeeding courses. Fasten ends with B-1
BRIDJOINT Clips at center and each end.
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When 1/2" ROCKLATH Plaster Base is used end
joints must occur
over furring channels and be screwed thereto.
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Metal Lath Installation:
Apply lath with long dimension across supports
and with
end joints staggered in adjacent rows. Lap ends
of
Junior Diamond Mesh Lath 1" at supports and
at least
1/2" between supports. Lap sides of rib lath
by
nesting outside ribs. Secure lath to furring channels
with 18-ga. tie wire at intervals not exceeding 6";
securely tie end-laps at supports with 18-ga. wire.
Between supports, wire-tie side laps together at
intervals not exceeding 9-inches.
3.04 WALL FURRING INSTALLATION:
3.04.1 Direct Furring Channel Attachment:
Attach metal furring channels vertically spaced
(16")(24") o.c. to masonry or concrete
surfaces with
concrete stub nails or power-driven fasteners staggered
24" on opposite flanges. On exterior walls
install
asphalt felt protection strip between furring channel
and wall.
Install ROCKLATH Plaster Base per 3.01.4.
3.04.2 SHEETROCK Z-Furring Channels:
Install insulation vertically and hold in place
with
SHEETROCK Z-Furring Channels spaced (16")(24")
o.c.
Attach narrow flanges of furring channels to wall
with
concrete stub nails or power-driven fasteners spaced
24" o.c. At exterior corners attach wide flange
to
wall with short flange extending beyond corner.
On
adjacent wall surface screw attach short flange of
channel to web of attached channel. Start from this
channel with standard width insulation and continue
in
regular manner. At interior corners space second
channel no more than 12" from corner and cut
insulation
to fit. Hold insulation in place until gypsum base
is
installed with 10" long staple field-fabricated
from
18-ga. tie wire inserted through slot in channel.
Install ROCKLATH Plaster Base per 3.01.4.
3.04.3 Channel Stud Furring:
Secure adjustable wall furring brackets to masonry
or
concrete wall surface using appropriate
fasteners. Space brackets 36" o.c. vertically
and 4'-6"
horizontally. Wire-tie plumbed horizontal 3/4"
cold-
rolled furring channel to bracket and bend excess
of
bracket down. Horizontal channels shall be spaced
not
more than 6-inches from the floor and ceiling and
not
more than 54" o.c. Wire-tie vertical 3/4"
cold-rolled
channels to the horizontal members with 18-ga. tie
wire
and space as required for the type of metal lath
utilized.
Install metal lath with long dimension across supports
and with end joints staggered in adjacent rows.
Lap
ends of lath 1" at supports and at least 1/2"
between
supports. Secure lath to furring channels with 18-ga.
tie wire. Between supports, wire tie side laps
together at intervals not exceeding 9-inches.
3.05 ACCESSORY APPLICATION:
3.05.1 Corner Bead - Reinforce all vertical and horizontal
exterior corners with corner bead secured
with suitable fasteners spaced 12" o.c. on both
flanges
along entire length of bead. Vertical corners shall
be
plumb; horizontal corners shall be level.
3.05.2 Casing Bead - Where assembly terminates against
masonry
or other dissimilar material, and where shown on
drawings, apply metal casing beads fastened 12"
o.c.
3.05.3 Control Joints - Break lath and framing behind
joint
and back with suitable support. Attach Control Joint
with suitable fasteners 12" o.c. on both flanges
along
entire length of joint.
3.05.4 Reinforcing - Install self-furring Diamond
Mesh Lath or
Striplath over joints between dissimilar plaster
bases.
Reinforce openings with Striplath stapled across
corners; install Cornerite in interior angles.
3.06 PLASTERING:
3.06.1 Plaster thickness shall be as shown on plans
but in no
case shall the grounds be less than:
Metal Lath: 5/8" from face of lath
ROCKLATH Plaster Base: 1/2"
Masonry Units: 5/8"
Monolithic Concrete Ceilings: 1/8" [3/8"
maximum]
Monolithic Concrete Walls: 1/8" [5/8"
maximum]
3.06.2 Basecoat Plaster:
Mix basecoat plasters by hand or in a mechanical
mixer
to a uniform consistency following manufacturer's
directions. Apply basecoat plaster by (hand)(machine)
in (1)(2) coats. Masonry surfaces that exhibit high
suction shall be moderately wetted immediately before
plastering. Monolithic concrete surfaces shall be
coated with a plaster bonding compound before
plastering.
Basecoat Plasters - Mix Proportions
Under Smooth
Trowel Finishe
Under Texture
Finishe
San
Perlit
San
Perlite
bas
coat
typ
cf/100
cf/100
cf/100#
cf/100
cf/100#
gypsum
lat
3
scratch
brow
2
2
2
2
3
2
bascoat
2.5
2
2.5
2
metal
lath
3
scratch
2
-
2
brow
2
unit
masonry
3
scratch
3
3
3
brow
3
bascoa
3
Application:
Two-Coat Work: Over ROCKLATH and unit masonry,
apply
base (first) coat with sufficient material and pressure
to form good bond to base and to cover well, and
then
double back to bring plaster out to grounds. Straighten
to a true surface with rod and darby without use
of
additional water and leave rough to receive finish
(second) coat.
Three-Coat Work: Apply scratch (first) coat with
sufficient material and pressure to form good full
keys
on metal lath, and good bond on other bases, and
then
cross-rake. Apply brown (second) coat after scratch
coat has set firm and hard; bring out to grounds
and
straighten to a true surface with rod and darby without
use of additional water. Leave rough to receive
finish
(third) coat.
3.06.3 Grout all steel door frames in steel stud
partitions
full with basecoat mortar prior to lathing.
3.06.4 Finish Coat Plaster:
Finish Coat Plaster - Mix Proportions
Descriptio
Finish Textur
Proportions
STRUCTO-GAUGE
and
Lime Finis
Smooth Trowel
Extremely Har
100 lbs. Gauging
100 lbs. Lime
Smooth Trowel
Har
100 lbs. Gauging
200 lbs, Lime
Keenes Cement
Lime Finish
Smooth Trowel
200 lbs. Keenes
100 lbs. Lime
Keenes Cement
Lime/Sand Finish
Float Finish
200 lbs. Keenes
100 lbs. Lime
800 lbs. Sand
Gauging Plaster
Lime Finis
Smooth Trowe
50 lbs. Gauging
100 lbs. Lime
Gauging Plaster
Lime/Sand Finish
Float Finish
50 lbs. Gauging
100 lbs. Lime
400 lbs. Sand
Application:
Smooth Trowel Finish Coats: Scratch plaster in
thoroughly and immediately double back to fill out
to a
smooth, dense surface for decoration, free of surface
blemishes and irregularities. Apply finish coat
as
thin as possible; 1/16" to not more than 1/8"
thick.
Trowel RED TOP Keenes Cement finishes until the
material sets.
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Smooth trowel finishes are not recommended over basecoats
comprised of lightweight aggregate which are applied
to metal
lath. Where lightweight aggregate basecoats are
used over
masonry or ROCKLATH Plaster Base and a smooth trowel
finish is
desired the finish coat should include 1/2 cu.ft.
of perlite
fines or 50 lbs. of No. 1 white silica sand per 100
lbs. gauging
plaster, or "Quality" factory-aggregated
gauging plaster.
*****************************************************************
Float Finishes Coats: Scratch plaster in thoroughly
and
immediately double back to a true, even surface.
Float
using a (shingle)(cork)(wood)(carpet)(rubber) float
to
bring aggregate to the surface to produce a finish
of
uniform texture free of slick spots, cat faces, and
other blemishes. Use water sparingly.
Machine-applied Spray Finishes: Apply plaster uniformly
to produce a texture approved by the Architect.
3.07 ACOUSTICAL SEALANT: Apply SHEETROCK Brand Acoustical
Sealant at the perimeter of all sound rated partitions
with
1/4" minimum round bead. Apply sealant to the
back and sides
of electrical boxes, around perimeter of electrical
boxes, and
around all penetrations to prevent sound flanking.
3.08 PATCHING: Point up around trim and other work.
Cut out and
patch defective and damaged plaster. Patch plaster
to match
existing work on texture and finish flush and smooth.
3.09 CLEAN-UP: At the completion of the finish plaster
work,
clean plaster from beads, screeds, metal base and
metal
trim,leaving work ready for decoration by others.
Remove
all lath and plaster rubbish, excess material, scaffolding,
tools and equipment from the building, leaving the
floors
broom clean.
End of Section 09200
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Copyright 1991 by U.S. Gypsum Co.
A limited license is extended to qualified design
professionals
to duplicate and print this guide specification for
the purpose
of incorporating products manufactured by U.S. Gypsum
Co. into a
construction specification or purchase order.
Notice: We shall not be liable for incidental and
consequential
damages, directly or indirectly sustained, nor for
any loss
caused by application of these goods not in accordance
with
current printed instructions or for other than the
intended use.
Our liability is expressly limited to replacement
of defective
goods. Any claim shall be deemed waived unless made
in writing
to us within thirty (30) days from date it was or
reasonably
should have been discovered.
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