SECTION 09200
LATH AND PLASTER ***************************************************************** Use this guide specification to specify lath and plaster systems by U. S. Gypsum Co. for construction of partitions, furring, ceilings, soffits and related assemblies. Review a copy of USG publication SA-920 before editing specification.
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PART 1 - GENERAL
1.01 GENERAL DOCUMENTS: General and Supplementary Conditions of Contract as well as Drawings and general provisions of Contract and Division 1
Specification section, apply to work of this section.
1.02 DESCRIPTION OF WORK: Extent of lath and plaster work is shown on drawings and schedules. Types of work included are: Preparation of masonry an monolithic concrete. Framing for partitions, ceilings, furring, etc. Metal lath, gypsum lath, and related components.
Full coat gypsum plaster. Coordinate with all trades required to install work on or
into work of this section.
Related Work Specified Elsewhere
Painting - Section 09900 ***************************************************************** Do not use polyvinyl acetate primers or paints with lime-gauging or lime-containing plaster finishes.
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Insulation - Section 07200 ***************************************************************** THERMAFIBER Brand Sound Attenuation fire blankets are usually installed as part of this section. Exterior wall insulation in conjunction with Z-Furring Channels can also be installed as part of this section.
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Hollow Metal Doors and Frames - Section 08100 ***************************************************************** Include additional related sections as pertinent.
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1.03 QUALITY ASSURANCE: Standards:
ASTM C-28 Standard Specification for Gypsum Plasters
ASTM C-35 Standard Specification for Inorganic
Aggregates in Gypsum Plaster
ASTM C-37 Standard Specification Gypsum Lath
ASTM C-61 Standard Specification for Gypsum Keene's
Cement ASTM C-206 Standard Specification for Finishing
Hydrated Lime ASTM C-631 Standard Specification for Bonding
Compounds for Interior Plastering. ASTM C-641 Standard Specification for Zinc-Coated
(Galvanized) Carbon Steel Wire. ASTM C-645 Standard Specification for Non-Load (Axial) Bearing Steel Studs, Runners (Track), and Rigid Furring Channels for Screw Application of Gypsum Board.
ASTM C-754 Standard Specification for Installation of Steel Framing Members to Receive Screw- Attached Gypsum Board, Backing Board, or
Water-Resistant Backing Board. ASTM C-841 Standard Specification for Installation of
Interior Lathing and Furring. ASTM C-842 Standard Specification for Application of
Interior Gypsum Plaster ASTM C-1002 Standard Specification for Steel Drill
Screws for the Application of Gypsum Board.
ASTM C-847 Standard Specification for Metal Lath
Fire-Resistance Rating: Where fire resistance rating is required, provide materials and installation which are identical with those of applicable assemblies tested per ASTM E119 by fire testing laboratories acceptable to
authorities having jurisdiction. ***************************************************************** If mock-up is required identify location at the site, size required and if special tests will be conducted relative to same (e.g. sound tests). *****************************************************************
Unit Responsibility: Obtain lath and plaster materials from a single manufacturer to ensure consistency in quality of
performance and appearance.
1.04 SUBMITTALS: Product Data: Submit manufacturer's product specifications
and installation instructions for systems used.
Certificates: Submit certification of compliance with fire
and sound requirements indicated. ***************************************************************** Copies of actual fire and sound test reports can be specified for submittal.
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Samples: Furnish one standard sample of each linear or continuous product, one standard hand sample of sheet product, and one sample of all other components required for
project. ***************************************************************** Delete "Samples" paragraph if none required. Include requirement for shop drawings if necessary.
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1.05 DELIVERY, STORAGE AND HANDLING:
Handling: Handle materials to avoid damage. Delivery: Deliver materials to the jobsite in original unopened packages, containers, or bundles bearing the brand
name and manufacturer's identification. Storage: Store materials in dry locations with adequate ventilation, free from water, and in such a manner to permit easy access for inspection and handling. Remove damaged or
deteriorated materials from the site.
1.06 PROJECT CONDITIONS: Protect adjacent work of other trades from moisture damage,
soiling, physical distress, etc. In cold weather, all glazing shall be completed and the building heated to minimum of 55F. before gypsum base and lath installation. Temperature of building shall be maintained in uniform range above 55F. for an adequate period prior to application of plaster, while plastering is being done, and until plaster is dry. When required heat shall be supplied by ( ). Heat shall be well distributed in all areas, with deflection or protective screens used to prevent concentrated or irregular heat on plaster near
source. Ventilation shall be provided to properly dry plaster during
and subsequent to its application.
PART 2 - PRODUCTS
2.01 MANUFACTURER: Subject to compliance with requirements, provide lath, plaster, and all related components, as manufactured or
supplied by United States Gypsum Co. 2.02 MATERIALS:
A. Steel Studs and Runners - UNIMAST: (158ST25) (158CR25) (212ST25) (212CR25) (358ST25) (358CR25) (400ST25) (400CR25) (600ST25) (600CR25) (212ST22) (212CR22) (358ST22) (358CR22) (400ST22) (400CR22) (600ST22) (600CR22) (212ST20) (358ST20) (358CR20) (400ST20) (400CR20) (600ST20) (362SJ20)
(40SJ20) ***************************************************************** Additional studs available in SJ series for increased height conditions
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B. Metal Furring Materials: (Unimast Metal Furring Channels and Clips) (Unimast Adjustable Wall-Furring Brackets) (Unimast Cold-Rolled Channels [3/4"][1-1/2"])
(SHEETROCK Z-Furring Channels) ***************************************************************** For cold-rolled channels specify standard painted or galvanized coating
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C. Utility Angles: Nominal 2"x2"x24ga., corrosion
resistant steel, lengths as required. D. Hanger Wire: Galvanized, 8-ga.
Tie Wire: Galvanized, 18-ga.
E. Corner Bead: - Unimast - (1-A Expanded) (Double
X) F. Casing Beads: - Unimast - (#66 Expanded Flange [1/2"][5/8"][3/4"][7/8"][1"][1-1/4"])(#66 Short Flange
[1/2"][3/4"][7/8"])(galv.)(zinc) G. Control Joint: (SHEETROCK Zinc Control Joint [#50][#75][#100]) (Unimast Double-V Expansion Joint
[1/2"][3/4"]) (galv.)(zinc)
H. Screws: SIZE: (3/8")(7/16")(1/2")(1")(1-1/4")(1-1/2") (1-5/8")(2")(2-1/4")(2-1/2")(3") Style: (framing - Type [S][S-12]) (drywall - Type S) (self-drilling - Type S-12) (laminating - Type G) Head: (bugle)(pan)(trim)(pancake)(low-profile)(mod. truss)
Coating: (reg.)(corrosion-resistant) I. Insulation: THERMAFIBER Sound Attenuation Fire Blankets (1")(1-1/2")(2")(3") thick,
(16")(24")(25") wide ***************************************************************** Specify insulation required for exterior walls for use with Z- Furring Channels if to be installed under this Section
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J. Reinforcement: - Unimast - (Cornerite) (Striplath)
K. Lath Attachment Clip: BRIDJOINT B-1 Field Clip
L. ROCKLATH Plaster Base (3/8"x16"x48") (1/2"x16"x48")
(3/8"x16"x96") (FIRECODE) ***************************************************************** Check with local U.S. Gypsum Co. representative for availability in particular markets.
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M. Metal Lath - Unimast: *(Junior Diamond Mesh [1.75#][2.5#][3.4#]) *(Self-Furring Diamond Mesh [2.5#][3.4#][Paper- Backed - Grade B or D]) *(4-Mesh Z-Rib Lath [2.75#][3.4#]) *(3/8" Riblath [3.4#])
*(Ptd.)(Galv.) N. Basecoat Plaster: (RED TOP Gypsum Plaster) (RED TOP Wood Fiber Plaster) (RED TOP Two Purpose Plaster) (STRUCTO-BASE Gypsum Plaster) (STRUCTO-LITE Gypsum Plaster)
O. Aggregate: (sand) (perlite). Sand for float finishes shall be graded (white) silica sand passing a (30 mesh)
(20 mesh) screen. ***************************************************************** Select sand passing through 30 mesh screen for finest float finish.
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P. Finish Lime: Type S (IVORY) (SNOWDRIFT) Q. Gauging Plaster: (RED TOP Gauging) (CHAMPION Gauging) (STAR Gauging) (STRUCTO-GAUGE Gauging) (RED
TOP Keenes Cement) ***************************************************************** RED TOP, CHAMPION, and STAR Gauging Plasters are available in "Quality" (aggregated) formulation for smooth trowel finish over lightweight aggregate basecoats.
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R. Grout: RED TOP Gypsum Plaster S. Water: Potable without impurities that affect the
setting of gypsum.
T. Bonding Compound: ASTM C-631
U. Acoustical Sealant: SHEETROCK Brand Acoustical
Sealant
PART 3 EXECUTION:
3.01 PARTITION INSTALLATION:
3.01.1 Stud System Erection: Attach steel runners at floor and ceiling to structural elements with suitable fasteners located 2" from each end and spaced 24" o.c. max. To suspended ceilings, use toggle bolts or hollow wall anchors spaced 16"
o.c. max. Position studs vertically, with open side facing in same direction, engaging floor and ceiling runners, spaced (24" o.c.)(16" o.c.)(as shown on drawings).Place studs in direct contact with all door frame jambs, abutting partitions, partition corners and existing construction elements. Where studs are installed directly against exterior walls install asphalt felt
strips between studs and wall surface. ***************************************************************** 24- inch stud spacing acceptable with 1/2" ROCKLATH Plaster Base. End joints of 1/2" ROCKLATH Plaster Base must occur over stud flanges and be secured to studs with screws.
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Anchor all studs for shelf-walls and those adjacent to door and window frames, partition intersections, corners and free-standing furring to floor and ceiling runners with metal-lock fastener tool or screws. Securely anchor studs to jamb and head anchors of door or borrowed-light frames by bolt or screw attachment. Over metal door and borrowed-light frames, place a horizontal cut-to-length section of runner, with a web- flange bend at each end, and secure to strut studs with two screws in each bent web. Position a cut-to-length
studs as necessary over door frame header.
3.01.3 ROCKLATH Plaster Base Installation: Apply 3/8" ROCKLATH Plaster Base perpendicular to studs, bottom course first, with face out. Position all ends between studs. Fit ends and edges closely, but not forced together. Stagger joints in succeeding courses of lath. Secure 3/8" lath to studs with 1" type S screws, 2 per stud, approximately 2-inches from lath edges; fasten lath ends with B-1 BRIDJOINT Clips at top, center and bottom of each end joint. Secure 1/2" lath to studs with 1" type S screws, 3 per stud, position lath ends over studs and secure with screws,
with joints staggered in succeeding courses. ***************************************************************** For fire rated assemblies, UL Design U-488 (1-hr.), UL Design U-484 (2-hr.) space screws 8" o.c. ROCKLATH FIRECODE Plaster Base required for Design U-488. For 20 gauge studs type S-12 screws are recommended.
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3.01.4 Sound Attenuation Fire Blanket Installation:
Install THERMAFIBER Sound Attenuation Fire Blankets after ROCKLATH Plaster Base is applied to one side of studs. Fasten to the back of the ROCKLATH Plaster Base using five 9/16" long staples driven through paper reinforcement strips. Three-inch thick blankets are friction-fit; insulation equal to or 1/2" less than
stud width may be friction fit. Creased THERMAFIBER Sound Attenuation Fire Blankets - Insert 25" wide blankets in the stud cavity by bowing slightly. After inserting make a vertical cut in blanket about 1-inch deep on a centerline
between the studs with a sharp utility knife.
3.01.5 Metal Lath Application: Place 3.4#/s.y. self-furring diamond mesh lath with long dimension perpendicular to studs and over previously applied ROCKLATH Plaster Base. Secure metal lath to steel studs with 1-1/4" screws spaced 8" o.c. Ends shall be lapped 1" and staggered in adjacent
courses and sides lapped 1/2". ***************************************************************** Above application of metal lath is required for two-hour partition, UL Design U-484.
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3.02 CHASE WALL ERECTION:
3.02.1 Steel Stud System: Align two parallel rows of floor and ceiling runners spaced apart as shown on drawings. Attach to concrete slabs with concrete stub nails or power-driven anchors 24" o.c.; to suspended ceilings with toggle bolts or
hollow wall anchors 16" o.c. Position studs vertically in runners (16") (24") o.c. with flanges in same direction, and with studs on opposite sides of chase directly across from each
other. Place cross bracing made of gypsum base, minimum 12" high by chase wall width, between rows of studs and attach to stud webs with six 1" type S screws per
brace. Space braces 48" o.c. vertically. Bracing of 2-1/2" steel studs may be used in place of gypsum panels. Anchor web at each end of steel brace to stud web with two 3/8" pan head screws. When chase wall studs are not opposite install steel stud cross braces 24" o.c. horizontally and securely anchor each end to a continuous horizontal 2-1/2" runner screw-
attached to chase wall studs within the cavity
Install ROCKLATH Plaster Base per 3.01.4.
3.02.2 Channel Stud/Metal Lath System: Secure two rows of 3/4" cold-rolled channel studs vertically to floor and ceiling structure with appropriate fasteners, and spaced 16" o.c. Install horizontal 3/4" cold-rolled channel braces (at mid- point [to 9'-0"])(at third points [to 13'-6"]) securely wire-tied to the back flange of each vertical channel with 18-ga. tie wire. Connect between horizontal braces with 3/4" cold-rolled channel brackets spaced
30" o.c. ***************************************************************** Add other partition systems, e.g. solid Metal Lath/Plaster, as required per project
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Install Metal Lath with long dimension across supports and with end joints staggered in adjacent rows. Lap ends of lath 1" at supports; lap side joints at least 1/2". Secure lath to furring channels with 18-ga. tie wire. Between supports, wire tie side laps together at
intervals not exceeding 9-inches.
3.03 CEILING INSTALLATION:
3.03.1 Grillage Erection: Space 8-ga. hanger wires 48" o.c. along carrying channels and within 6" of ends of carrying channel run. In concrete, anchor hangers by attachment to reinforcing steel, by loops embedded at least 2", or by approved inserts. For steel construction wrap hanger around or through beams or joists. Do not fasten
hangers to steel roof decks. Install 1-1/2" carrying channels (48") (36") o.c. and within 6" of walls, positioned for proper ceiling height. Level and secure with hanger wire saddle-tied along channel. Provide 1" clearance between runners and abutting walls. At channel splices interlock flanges, overlap ends 12" and secure each end with
double-strand 18-ga. tie wire. Erect (3/4" cold-rolled furring channels)(metal furring channels) at right angles to 1-1/2" carrying channels. Space furring (13-1/2")(16")(19")(24") o.c. and within 6" of walls; secure to furring channels by wire-tieing with double-strand 18-ga. wire. At splices nest furring channels 8" and securely wire-tie each end with
double-strand 18-ga. wire. At light troffers or any openings that interrupt the carrying or furring channels, install necessary
reinforcing to insure lateral stability of grillage.
3.03.2 Lath Installation:
ROCKLATH Plaster Base Installation: Apply ROCKLATH Plaster Base perpendicular to metal furring channels and fasten with 1" type S screws. Position all ends between furring channels. Fit ends and edges closely, but not forced together; stagger end joints in succeeding courses. Fasten ends with B-1
BRIDJOINT Clips at center and each end. ***************************************************************** When 1/2" ROCKLATH Plaster Base is used end joints must occur over furring channels and be screwed thereto.
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Metal Lath Installation: Apply lath with long dimension across supports and with end joints staggered in adjacent rows. Lap ends of Junior Diamond Mesh Lath 1" at supports and at least 1/2" between supports. Lap sides of rib lath by nesting outside ribs. Secure lath to furring channels
with 18-ga. tie wire at intervals not exceeding 6";
securely tie end-laps at supports with 18-ga. wire. Between supports, wire-tie side laps together at
intervals not exceeding 9-inches.
3.04 WALL FURRING INSTALLATION:
3.04.1 Direct Furring Channel Attachment: Attach metal furring channels vertically spaced (16")(24") o.c. to masonry or concrete surfaces with concrete stub nails or power-driven fasteners staggered 24" on opposite flanges. On exterior walls install asphalt felt protection strip between furring channel
and wall.
Install ROCKLATH Plaster Base per 3.01.4.
3.04.2 SHEETROCK Z-Furring Channels: Install insulation vertically and hold in place with SHEETROCK Z-Furring Channels spaced (16")(24") o.c. Attach narrow flanges of furring channels to wall with concrete stub nails or power-driven fasteners spaced 24" o.c. At exterior corners attach wide flange to wall with short flange extending beyond corner. On adjacent wall surface screw attach short flange of channel to web of attached channel. Start from this channel with standard width insulation and continue in regular manner. At interior corners space second channel no more than 12" from corner and cut insulation to fit. Hold insulation in place until gypsum base is installed with 10" long staple field-fabricated from
18-ga. tie wire inserted through slot in channel.
Install ROCKLATH Plaster Base per 3.01.4.
3.04.3 Channel Stud Furring: Secure adjustable wall furring brackets to masonry or concrete wall surface using appropriate fasteners. Space brackets 36" o.c. vertically and 4'-6" horizontally. Wire-tie plumbed horizontal 3/4" cold- rolled furring channel to bracket and bend excess of bracket down. Horizontal channels shall be spaced not more than 6-inches from the floor and ceiling and not more than 54" o.c. Wire-tie vertical 3/4" cold-rolled channels to the horizontal members with 18-ga. tie wire and space as required for the type of metal lath
utilized. Install metal lath with long dimension across supports and with end joints staggered in adjacent rows. Lap ends of lath 1" at supports and at least 1/2" between supports. Secure lath to furring channels with 18-ga. tie wire. Between supports, wire tie side laps
together at intervals not exceeding 9-inches.
3.05 ACCESSORY APPLICATION: 3.05.1 Corner Bead - Reinforce all vertical and horizontal exterior corners with corner bead secured with suitable fasteners spaced 12" o.c. on both flanges along entire length of bead. Vertical corners shall be
plumb; horizontal corners shall be level. 3.05.2 Casing Bead - Where assembly terminates against masonry or other dissimilar material, and where shown on
drawings, apply metal casing beads fastened 12"
o.c. 3.05.3 Control Joints - Break lath and framing behind joint and back with suitable support. Attach Control Joint with suitable fasteners 12" o.c. on both flanges along
entire length of joint. 3.05.4 Reinforcing - Install self-furring Diamond Mesh Lath or Striplath over joints between dissimilar plaster bases. Reinforce openings with Striplath stapled across
corners; install Cornerite in interior angles.
3.06 PLASTERING: 3.06.1 Plaster thickness shall be as shown on plans but in no
case shall the grounds be less than: Metal Lath: 5/8" from face of lath ROCKLATH Plaster Base: 1/2" Masonry Units: 5/8" Monolithic Concrete Ceilings: 1/8" [3/8" maximum]
Monolithic Concrete Walls: 1/8" [5/8"
maximum] 3.06.2 Basecoat Plaster:
Mix basecoat plasters by hand or in a mechanical mixer to a uniform consistency following manufacturer's directions. Apply basecoat plaster by (hand)(machine) in (1)(2) coats. Masonry surfaces that exhibit high suction shall be moderately wetted immediately before plastering. Monolithic concrete surfaces shall be coated with a plaster bonding compound before
plastering.
Basecoat Plasters - Mix Proportions Under Smooth
Trowel Finishe Under Texture
Finishe
San
Perlit
San
Perlite
bas
coat
typ
cf/100
cf/100 cf/100#
cf/100
cf/100# gypsum
lat
3
scratch
brow
2
2
2
2
3
2
bascoat
2.5
2
2.5
2 metal
lath
3
scratch
2
-
2
brow
2 unit
masonry
3
scratch
3
3
3
brow
3
bascoa
3
Application: Two-Coat Work: Over ROCKLATH and unit masonry, apply base (first) coat with sufficient material and pressure to form good bond to base and to cover well, and then double back to bring plaster out to grounds. Straighten to a true surface with rod and darby without use of additional water and leave rough to receive finish
(second) coat. Three-Coat Work: Apply scratch (first) coat with sufficient material and pressure to form good full keys on metal lath, and good bond on other bases, and then cross-rake. Apply brown (second) coat after scratch coat has set firm and hard; bring out to grounds and straighten to a true surface with rod and darby without use of additional water. Leave rough to receive finish
(third) coat. 3.06.3 Grout all steel door frames in steel stud partitions
full with basecoat mortar prior to lathing.
3.06.4 Finish Coat Plaster:
Finish Coat Plaster - Mix Proportions
Descriptio
Finish Textur
Proportions STRUCTO-GAUGE and
Lime Finis Smooth Trowel
Extremely Har 100 lbs. Gauging
100 lbs. Lime Smooth Trowel
Har 100 lbs. Gauging
200 lbs, Lime Keenes Cement
Lime Finish
Smooth Trowel 200 lbs. Keenes
100 lbs. Lime Keenes Cement
Lime/Sand Finish
Float Finish 200 lbs. Keenes 100 lbs. Lime
800 lbs. Sand Gauging Plaster
Lime Finis
Smooth Trowe 50 lbs. Gauging
100 lbs. Lime Gauging Plaster
Lime/Sand Finish
Float Finish 50 lbs. Gauging 100 lbs. Lime
400 lbs. Sand
Application: Smooth Trowel Finish Coats: Scratch plaster in thoroughly and immediately double back to fill out to a smooth, dense surface for decoration, free of surface blemishes and irregularities. Apply finish coat as thin as possible; 1/16" to not more than 1/8" thick. Trowel RED TOP Keenes Cement finishes until the
material sets. ***************************************************************** Smooth trowel finishes are not recommended over basecoats comprised of lightweight aggregate which are applied to metal lath. Where lightweight aggregate basecoats are used over masonry or ROCKLATH Plaster Base and a smooth trowel finish is desired the finish coat should include 1/2 cu.ft. of perlite fines or 50 lbs. of No. 1 white silica sand per 100 lbs. gauging plaster, or "Quality" factory-aggregated gauging plaster.
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Float Finishes Coats: Scratch plaster in thoroughly and immediately double back to a true, even surface. Float using a (shingle)(cork)(wood)(carpet)(rubber) float to bring aggregate to the surface to produce a finish of uniform texture free of slick spots, cat faces, and
other blemishes. Use water sparingly. Machine-applied Spray Finishes: Apply plaster uniformly
to produce a texture approved by the Architect. 3.07 ACOUSTICAL SEALANT: Apply SHEETROCK Brand Acoustical Sealant at the perimeter of all sound rated partitions with 1/4" minimum round bead. Apply sealant to the back and sides of electrical boxes, around perimeter of electrical boxes, and
around all penetrations to prevent sound flanking.
3.08 PATCHING: Point up around trim and other work. Cut out and patch defective and damaged plaster. Patch plaster to match
existing work on texture and finish flush and smooth.
3.09 CLEAN-UP: At the completion of the finish plaster work, clean plaster from beads, screeds, metal base and metal
trim,leaving work ready for decoration by others.
Remove all lath and plaster rubbish, excess material, scaffolding, tools and equipment from the building, leaving the floors
broom clean. End of Section 09200
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Copyright 1991 by U.S. Gypsum Co. A limited license is extended to qualified design professionals to duplicate and print this guide specification for the purpose of incorporating products manufactured by U.S. Gypsum Co. into a
construction specification or purchase order. Notice: We shall not be liable for incidental and consequential damages, directly or indirectly sustained, nor for any loss caused by application of these goods not in accordance with current printed instructions or for other than the intended use. Our liability is expressly limited to replacement of defective goods. Any claim shall be deemed waived unless made in writing to us within thirty (30) days from date it was or reasonably
should have been discovered. *****************************************************************
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